Биовыщелачивание металлов: методы и перспективы

Method of metal extraction
Bioleaching is the extraction or liberation of metals from their ores through the use of living organisms. Bioleaching is one of several applications within biohydrometallurgy and several methods are used to treat ores or concentrates containing copper, zinc, lead, arsenic, antimony, nickel, molybdenum, gold, silver, and cobalt. Bioleaching falls into two broad categories. The first, is the use of microorganisms to oxidize refractory minerals to release valuable metals such and gold and silver. Most commonly the minerals that are the target of oxidization are pyrite and arsenopyrite. The second category is leaching of sulphide minerals to release the associated metal, for example, leaching of pentlandite to release nickel, or the leaching of chalcocite, covellite or chalcopyrite to release copper.

Several species of fungi can be used for bioleaching. Fungi can be grown on many different substrates, such as electronic scrap, catalytic converters, and fly ash from municipal waste incineration. Experiments have shown that two fungal strains (Aspergillus niger, Penicillium simplicissimum) were able to mobilize Cu and Sn by 65%, and Al, Ni, Pb, and Zn by more than 95%. Aspergillus niger can produce some organic acids such as citric acid. This form of leaching does not rely on microbial oxidation of metal but rather uses microbial metabolism as source of acids that directly dissolve the metal.

Bioleaching is in general simpler and, therefore, cheaper to operate and maintain than traditional processes, since fewer specialists are needed to operate complex chemical plants. And low concentrations are not a problem for bacteria because they simply ignore the waste that surrounds the metals, attaining extraction yields of over 90% in some cases. These microorganisms actually gain energy by breaking down minerals into their constituent elements. The company simply collects the ions out of the solution after the bacteria have finished. Bioleaching can be used to extract metals from low concentration ores such as gold that are too poor for other technologies. It can be used to partially replace the extensive crushing and grinding that translates to prohibitive cost and energy consumption in a conventional process. Because the lower cost of bacterial leaching outweighs the time it takes to extract the metal. High concentration ores, such as copper, are more economical to smelt rather bioleach due to the slow speed of the bacterial leaching process compared to smelting. The slow speed of bioleaching introduces a significant delay in cash flow for new mines. Nonetheless, at the largest copper mine of the world, Escondida in Chile the process seems to be favorable. Economically it is also very expensive and many companies once started can not keep up with the demand and end up in debt.

In 2020 scientists showed, with an experiment with different gravity environments on the ISS, that microorganisms could be employed to mine useful elements from basaltic rocks via bioleaching in space.

The process is more environmentally friendly than traditional extraction methods. For the company this can translate into profit, since the necessary limiting of sulfur dioxide emissions during smelting is expensive. Less landscape damage occurs, since the bacteria involved grow naturally, and the mine and surrounding area can be left relatively untouched. As the bacteria breed in the conditions of the mine, they are easily cultivated and recycled. Toxic chemicals are sometimes produced in the process. Sulfuric acid and H+ ions that have been formed can leak into the ground and surface water turning it acidic, causing environmental damage. Heavy ions such as iron, zinc, and arsenic leak during acid mine drainage. When the pH of this solution rises, as a result of dilution by fresh water, these ions precipitate, forming "Yellow Boy" pollution. For these reasons, a setup of bioleaching must be carefully planned, since the process can lead to a biosafety failure. Unlike other methods, once started, bioheap leaching cannot be quickly stopped, because leaching would still continue with rainwater and natural bacteria. Projects like Finnish Talvivaara proved to be environmentally and economically disastrous.