Кіріспе
Сұйықтықтарды немесе газды құбыр арқылы сорғылау. Құбыр желісі – сұйықтықты немесе газды тұтыну үшін, әдетте, нарық аймағына ұзақ қашықтыққа тасымалдауға арналған құбырлар жүйесі. 2014 жылғы соңғы деректер бойынша, әлемнің 120 елінде құбырлардың жалпы ұзындығы шамамен бірдей. АҚШ-та 65%, Ресейде 8% және Канадада 3% құбырлар орналасқан, яғни барлық құбырлардың 76% осы үш елде шоғырланған. "Pipeline and Gas Journal" журналының дүниежүзілік сараптамасы бойынша, жаңа құбырлар жобаланып, салынып жатыр. Олардың ішінде жобалау және дайындау кезеңіндегі жобалар бар, ал қалғандары – құрылыс кезеңіндегі құбырлар. Құбырлар арқылы сұйықтықтар мен газдар тасымалданады, кез келген химиялық тұрақты зат құбыр арқылы жіберілуі мүмкін. Шикі мұнай және тазартылған мұнай өнімдері, отын – мұнай, табиғи газ және биоотын сияқты, сондай-ақ ағынды су, шлам, су, сыра, ыстық су немесе бу қысқа қашықтыққа құбырлар арқылы тасымалданады. Су құбырлары ауыз суды немесе суару суын ұзақ қашықтыққа тасымалдау үшін тиімді, әсіресе оны төбелер арқылы өткізу қажет болғанда, немесе булану, ластану немесе қоршаған ортаға тигізетін әсерлерді ескере отырып, каналдар мен арналар қолайсыз болғанда. Мұнай құбырлары көбінесе көмілген болат немесе пластик құбырлардан жасалады. Мұнай құбыр бойындағы сорғы станциялары арқылы қозғалады. Табиғи газ (және ұқсас газ тәрізді отындар) сұйықтықтарға қысыммен айналдырылады, олар табиғи газ сұйықтықтары (ТГС) деп аталады. Табиғи газ құбырлары көміртекті болаттан жасалады. Сутекті құбыр арқылы тасымалдау – сутекті құбыр желісі арқылы тасымалдау. Құбырлар – материалдарды тасымалдаудың жолмен немесе теміржолмен салыстырғанда ең қауіпсіз тәсілдерінің бірі, сондықтан соғыс кезінде құбырлар көбінесе әскери шабуылдардың нысанасы болады. Мұнай және табиғи газ.
A pipeline is a system of pipes for long distance transportation of a liquid or gas, typically to a market area for consumption. The latest data from 2014 gives a total of slightly less than of pipeline in 120 countries around the world. The United States had 65%, Russia had 8%, and Canada had 3%, thus 76% of all pipeline were in these three countries. Pipeline and Gas Journal'''s worldwide survey figures indicate that of pipelines are planned and under construction. Of these, represent projects in the planning and design phase; reflect pipelines in various stages of construction. Liquids and gases are transported in pipelines, and any chemically stable substance can be sent through a pipeline. Pipelines exist for the transport of crude and refined petroleum, fuels – such as oil, natural gas and biofuels – and other fluids including sewage, slurry, water, beer, hot water or steam for shorter distances. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. Oil pipelines are made from steel or plastic tubes which are usually buried. The oil is moved through the pipelines by pump stations along the pipeline. Natural gas (and similar gaseous fuels) are pressurized into liquids known as natural gas liquids (NGLs). Natural gas pipelines are constructed of carbon steel. Hydrogen pipeline transport is the transportation of hydrogen through a pipe. Pipelines are one of the safest ways of transporting materials as compared to road or rail, and hence in war, pipelines are often the target of military attacks. Oil and natural gas
It is well documented when the first crude oil pipeline was built. Credit for the development of pipeline transport belongs indisputably to the Oil Transport Association, which first constructed a wrought iron pipeline over a 6 mile (10 km) track from an oil field in Pennsylvania to a railroad station in Oil Creek, in the 1860s. Pipelines are generally the most economical way to transport large quantities of oil, refined oil products or natural gas over land. For example, in 2014, pipeline transport of crude oil cost about $5 per barrel, while rail transport cost about $10 to $15 per barrel. Trucking has even higher costs due to the additional labor required; employment on completed pipelines represents only "1% of that of the trucking industry.". In the United States, 70% of crude oil and petroleum products are shipped by pipeline. (23% are by ship, 4% by truck, and 3% by rail) In Canada for natural gas and petroleum products, 97% are shipped by pipeline. As more North American pipelines are built, even more exports of LNG, propane, butane, and other natural gas products occur on all three US coasts. To give insight, North Dakota Bakken region's oil production has grown by 600% from 2007 to 2015. North Dakota oil companies are shipping huge amounts of oil by tanker rail car as they can direct the oil to the market that gives the best price, and rail cars can be used to avoid a congested oil pipeline to get the oil to a different pipeline in order to get the oil to market faster or to a different less busy oil refinery. However, pipelines provide a cheaper means to transport by volume. Enbridge in Canada is applying to reverse an oil pipeline going from east to west (Line 9) and expanding it and using it to ship western Canadian bitumen oil eastward. From a presently rated 250,000 barrels equivalent per day pipeline, it will be expanded to between 1.0 and 1.3 million barrels per day. It will bring western oil to refineries in Ontario, Michigan, Ohio, Pennsylvania, Quebec and New York by early 2014. New Brunswick will also refine some of this western Canadian crude and export some crude and refined oil to Europe from its deep water oil ULCC loading port. Although pipelines can be built under the sea, that process is economically and technically demanding, so the majority of oil at sea is transported by tanker ships. Similarly, it is often more economically feasible to transport natural gas in the form of LNG, however the break even point between LNG and pipelines would depend on the volume of natural gas and the distance it travels. Growth of market
The market size for oil and gas pipeline construction experienced tremendous growth prior to the economic downturn in 2008. After faltering in 2009, demand for pipeline expansion and updating increased the following year as energy production grew. By 2012, almost 32,000 miles (51500 km) of North American pipeline were being planned or under construction. When pipelines are constrained, additional pipeline product transportation options may include the use of drag reducing agents, or by transporting product via truck or rail. Construction and operation
Oil pipelines are made from steel or plastic tubes with inner diameter typically from Most pipelines are typically buried at a depth of about To protect pipes from impact, abrasion, and corrosion, a variety of methods are used. These can include wood lagging (wood slats), concrete coating, rockshield, high density polyethylene, imported sand padding, sacrificial cathodes and padding machines. Crude oil contains varying amounts of paraffin wax and in colder climates wax buildup may occur within a pipeline. Often these pipelines are inspected and cleaned using pigging, the practice of using devices known as "pigs" to perform various maintenance operations on a pipeline. The devices are also known as "scrapers" or "Go devils". "Smart pigs" (also known as "intelligent" or "intelligence" pigs) are used to detect anomalies in the pipe such as dents, metal loss caused by corrosion, cracking or other mechanical damage. These devices are launched from pig launcher stations and travel through the pipeline to be received at any other station down stream, either cleaning wax deposits and material that may have accumulated inside the line or inspecting and recording the condition of the line. For natural gas, pipelines are constructed of carbon steel and vary in size from in diameter, depending on the type of pipeline. The gas is pressurized by compressor stations and is odorless unless mixed with a mercaptan odorant where required by a regulating authority. Ammonia
A major ammonia pipeline is the Ukrainian Transammiak line connecting the TogliattiAzot facility in Russia to the exporting Black Sea port of Odesa. Alcohol fuels
Pipelines have been used for transportation of ethanol in Brazil, and there are several ethanol pipeline projects in Brazil and the United States. The main problems related to the transport of ethanol by pipeline are its corrosive nature and tendency to absorb water and impurities in pipelines, which are not problems with oil and natural gas. Insufficient volumes and cost effectiveness are other considerations limiting construction of ethanol pipelines. In the US minimal amounts of ethanol are transported by pipeline. Most ethanol is shipped by rail, the main alternatives being truck and barge. Delivering ethanol by pipeline is the most desirable option, but ethanol's affinity for water and solvent properties require the use of a dedicated pipeline, or significant cleanup of existing pipelines. Coal and ore
Slurry pipelines are sometimes used to transport coal or ore from mines. The material to be transported is closely mixed with water before being introduced to the pipeline; at the far end, the material must be dried. One example is a slurry pipeline which is planned to transport iron ore from the Minas Rio mine (producing 26.5 million tonnes per year) to the Port of Açu in Brazil. An existing example is the Savage River Slurry pipeline in Tasmania, Australia, possibly the world's first when it was built in 1967. It includes a bridge span at above the Savage River. Hydrogen
Hydrogen pipeline transport is a transportation of hydrogen through a pipe as part of the hydrogen infrastructure. Hydrogen pipeline transport is used to connect the point of hydrogen production or delivery of hydrogen with the point of demand, with transport costs similar to CNG, the technology is proven. Most hydrogen is produced at the place of demand with every 50 to 100 mile (161 km) an industrial production facility. The 1938 Rhine Ruhr hydrogen pipeline is still in operation. as of 2004, there are 900 mile (1448 km) of low pressure hydrogen pipelines in the US and 930 mile (1497 km) in Europe. Water
Two millennia ago, the ancient Romans made use of large aqueducts to transport water from higher elevations by building the aqueducts in graduated segments that allowed gravity to push the water along until it reached its destination. Hundreds of these were built throughout Europe and elsewhere, and along with flour mills were considered the lifeline of the Roman Empire. The ancient Chinese also made use of channels and pipe systems for public works. The famous Han dynasty court eunuch Zhang Rang (d. 189 AD) once ordered the engineer Bi Lan to construct a series of square pallet chain pumps outside the capital city of Luoyang. These chain pumps serviced the imperial palaces and living quarters of the capital city as the water lifted by the chain pumps was brought in by a stoneware pipe system. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. The Goldfields Water Supply Scheme in Western Australia using 750 mm (30 inch) pipe and completed in 1903 was the largest water supply scheme of its time. Examples of significant water pipelines in South Australia are the Morgan Whyalla pipeline (completed 1944) and Mannum Adelaide pipeline (completed 1955) pipelines, both part of the larger Snowy Mountains scheme. There are two Los Angeles, California aqueducts, the Owens Valley aqueduct (completed 1913) and the Second Los Angeles Aqueduct (completed 1970) which also include extensive use of pipelines. The Great Manmade River of Libya supplies of water each day to Tripoli, Benghazi, Sirte, and several other cities in Libya. The pipeline is over long, and is connected to wells tapping an aquifer over underground. Other systems
District heating
District heating or teleheating systems consist of a network of insulated feed and return pipes which transport heated water, pressurized hot water, or sometimes steam to the customer. While steam is hottest and may be used in industrial processes due to its higher temperature, it is less efficient to produce and transport due to greater heat losses. Heat transfer oils are generally not used for economic and ecological reasons. The typical annual loss of thermal energy through distribution is around 10%, as seen in Norway's district heating network. District heating pipelines are normally installed underground, with some exceptions. Within the system, heat storage may be installed to even out peak load demands. Heat is transferred into the central heating of the dwellings through heat exchangers at heat substations, without mixing of the fluids in either system. Beer
Bars in the Veltins Arena, a major football ground in Gelsenkirchen, Germany, are interconnected by a long beer pipeline. In Randers city in Denmark, the so called Thor Beer pipeline was operated. Originally, copper pipes ran directly from the brewery, but when the brewery moved out of the city in the 1990s, Thor Beer replaced it with a giant tank. A three kilometer beer pipeline was completed in Bruges, Belgium in September 2016 to reduce truck traffic on the city streets. Brine
The village of Hallstatt in Austria, which is known for its long history of salt mining, claims to contain "the oldest industrial pipeline in the world", dating back to 1595. It was constructed from 13,000 hollowed out tree trunks to transport brine from Hallstatt to Ebensee. Milk
Between 1978 and 1994, a 15 km milk pipeline ran between the Dutch island of Ameland and Holwerd on the mainland, of which 8 km was beneath the Wadden Sea. Every day, 30,000 litres of milk produced on the island were transported to be processed on the mainland. In 1994, the pipeline was abandoned. Marine pipelines
In places, a pipeline may have to cross water expanses, such as small seas, straits and rivers. In many instances, they lie entirely on the seabed. These pipelines are referred to as "marine" pipelines (also, "submarine" or "offshore" pipelines). They are used primarily to carry oil or gas, but transportation of water is also important. The former is an intrafield pipeline, in the sense that it is used to connect subsea wellheads, manifolds and the platform within a particular development field. The latter, sometimes referred to as an "export pipeline", is used to bring the resource to shore. Russia has "Pipeline Troops" as part of the Rear Services, who are trained to build and repair pipelines. Russia is the only country to have Pipeline Troops. The U. S. government, mainly through the EPA, the FERC and others, reviews proposed pipeline projects in order to comply with the Clean Water Act, the National Environmental Policy Act, other laws and, in some cases, municipal laws. The Biden administration has sought to permit the respective states and tribal groups to appraise and potentially block the proposed projects. Operation
Field devices are instrumentation, data gathering units and communication systems. The field instrumentation includes flow, pressure, and temperature gauges/transmitters, and other devices to measure the relevant data required. These instruments are installed along the pipeline on some specific locations, such as injection or delivery stations, pump stations (liquid pipelines) or compressor stations (gas pipelines), and block valve stations. The information measured by these field instruments is then gathered in local remote terminal units (RTU) that transfer the field data to a central location in real time using communication systems, such as satellite channels, microwave links, or cellular phone connections. Pipelines are controlled and operated remotely, from what is usually known as the "Main Control Room". In this center, all the data related to field measurement is consolidated in one central database. The data is received from multiple RTUs along the pipeline. It is common to find RTUs installed at every station along the pipeline. The SCADA system at the Main Control Room receives all the field data and presents it to the pipeline operator through a set of screens or Human Machine Interface, showing the operational conditions of the pipeline. The operator can monitor the hydraulic conditions of the line, as well as send operational commands (open/close valves, turn on/off compressors or pumps, change setpoints, etc.) through the SCADA system to the field. To optimize and secure the operation of these assets, some pipeline companies are using what is called "Advanced Pipeline Applications", which are software tools installed on top of the SCADA system, that provide extended functionality to perform leak detection, leak location, batch tracking (liquid lines), pig tracking, composition tracking, predictive modeling, look ahead modeling, and operator training. Technology
Components
Pipeline networks are composed of several pieces of equipment that operate together to move products from location to location. The main elements of a pipeline system are:
Initial injection station Known also as "supply" or "inlet" station, is the beginning of the system, where the product is injected into the line. Storage facilities, pumps or compressors are usually located at these locations. Compressor/pump stations Pumps for liquid pipelines and compressors for gas pipelines, are located along the line to move the product through the pipeline. The location of these stations is defined by the topography of the terrain, the type of product being transported, or operational conditions of the network. Partial delivery station Known also as "intermediate stations", these facilities allow the pipeline operator to deliver part of the product being transported. Block valve station These are the first line of protection for pipelines. With these valves the operator can isolate any segment of the line for maintenance work or isolate a rupture or leak. Block valve stations are usually located every 20 to 30 mile (48 km), depending on the type of pipeline. Even though it is not a design rule, it is a very usual practice in liquid pipelines. The location of these stations depends exclusively on the nature of the product being transported, the trajectory of the pipeline and/or the operational conditions of the line. Regulator station This is a special type of valve station, where the operator can release some of the pressure from the line. Regulators are usually located at the downhill side of a peak. Final delivery station Known also as "outlet" stations or terminals, this is where the product will be distributed to the consumer. It could be a tank terminal for liquid pipelines or a connection to a distribution network for gas pipelines. Leak detection systems
Since oil and gas pipelines are an important asset of the economic development of almost any country, it has been required either by government regulations or internal policies to ensure the safety of the assets, and the population and environment where these pipelines run. Pipeline companies face government regulation, environmental constraints and social situations. Government regulations may define minimum staff to run the operation, operator training requirements, pipeline facilities, technology and applications required to ensure operational safety. For example, in the State of Washington it is mandatory for pipeline operators to be able to detect and locate leaks of 8 percent of maximum flow within fifteen minutes or less. Social factors also affect the operation of pipelines. Product theft is sometimes also a problem for pipeline companies. In this case, the detection levels should be under two percent of maximum flow, with a high expectation for location accuracy. Various technologies and strategies have been implemented for monitoring pipelines, from physically walking the lines to satellite surveillance. The most common technology to protect pipelines from occasional leaks is Computational Pipeline Monitoring or CPM. CPM takes information from the field related to pressures, flows, and temperatures to estimate the hydraulic behavior of the product being transported. Once the estimation is completed, the results are compared to other field references to detect the presence of an anomaly or unexpected situation, which may be related to a leak. The American Petroleum Institute has published several articles related to the performance of CPM in liquids pipelines. The API Publications are:
RAM 1130 – Computational pipeline monitoring for liquids pipelines
API 1149 – Pipeline variable uncertainties & their effects on leak detectability
Where a pipeline containing passes under a road or railway, it is usually enclosed in a protective casing. This casing is vented to the atmosphere to prevent the build up of flammable gases or corrosive substances, and to allow the air inside the casing to be sampled to detect leaks. The casing vent, a pipe protruding from the ground, often doubles as a warning marker called a casing vent marker''.
Мұнай құбырының алғашқы құрылысының тарихы жақсы белгілі. Құбыр арқылы тасымалдауды дамытуға ең көп үлес қосқан – Мұнай тасымалдау қауымдастығы, ол 1860 жылдары Пенсильваниядағы мұнай кен орнынан Оил-Криктегі теміржол станциясына дейін 6 миль (10 км) қашықтыққа құйылған темір құбыр желісін салды. Құбырлар мұнайдың, тазартылған мұнай өнімдерінің немесе табиғи газдың үлкен көлемін құрлық арқылы тасымалдаудың ең экономикалық жолы болып табылады. Мысалы, 2014 жылы мұнайды құбыр арқылы тасымалдаудың құны барреліне 5 доллар шамасында болса, теміржол арқылы тасымалдаудың құны барреліне 10-15 долларға жетеді. Жүк тасымалдауға қосымша еңбек күші қажет болғандықтан, оның құны да жоғары. Аяқталған құбыр желісіндегі жұмыспен қамту жүк тасымалдау саласының барлық жұмыскерлерінің тек 1% құрайды. АҚШ-та мұнайдың 70% құбыр арқылы тасымалданады. Канадада табиғи газ бен мұнай өнімдерінің 97% құбыр арқылы тасымалданады. Солтүстік Америкада құбырлардың саны артып келе жатқандықтан, АҚШ-тың үш жағалауында СЖГ, пропан, бутан және басқа да табиғи газ өнімдерінің экспорты да артуда. Мысалы, Солтүстік Дакотадағы Баккен аймағында мұнай өндірісі 2007 жылдан 2015 жылға дейін 600% өсті. Солтүстік Дакотаның мұнай компаниялары мұнайды танкерлік теміржол вагондарымен үлкен көлемде тасымалдайды, себебі олар мұнайды ең жақсы баға беретін нарыққа бағыттай алады, ал теміржол вагондары құбырдың тығыздығынан болғанда мұнайды басқа құбырға жеткізуге мүмкіндік береді, соның арқасында мұнай нарыққа жылдам жеткізіледі немесе басқа, аз жүктемелі мұнай өңдеу зауытына жіберіледі. Дегенмен, құбырлар көлем бойынша тасымалдаудың арзанырақ тәсілін ұсынады. Канададағы Enbridge компаниясы шығыстан батысқа қарай (9-жол) баратын мұнай құбырын кері бұрып, оны кеңейтуге және батыс Канаданың битумдық мұнайын шығысқа қарай тасымалдау үшін пайдалануға өтініш берді. Қазіргі таңда тәулігіне 250 мың баррельдік құбыр тәулігіне 1,0-1,3 миллион баррельге дейін кеңейтіледі. Ол 2014 жылдың басында Онтарио, Мичиган, Огайо, Пенсильвания, Квебек және Нью-Йорктегі мұнай өңдеу зауыттарына батыс мұнайын жеткізеді. Нью-Брансуик сондай-ақ Батыс Канаданың шикі мұнайын тазартып, оның кейбір шикі және тазартылған мұнайын Еуропаға ULCC терең су мұнай тиеу портынан экспорттайды. Мұнай құбырын теңіз астында салуға болатынына қарамастан, бұл процесс экономикалық және техникалық жағынан қиын, сондықтан теңіздегі мұнайдың көп бөлігі танкерлік кемелермен тасымалданады. Сол сияқты, табиғи газды сұйытылған табиғи газ (СЖГ) түрінде тасымалдау көбінесе экономикалық тұрғыдан тиімді, бірақ СЖГ мен құбырлар арасындағы тиімділік шегі табиғи газдың көлеміне және оның жүретін қашықтығына байланысты. Нарықтың өсуі.
A pipeline is a system of pipes for long distance transportation of a liquid or gas, typically to a market area for consumption. The latest data from 2014 gives a total of slightly less than of pipeline in 120 countries around the world. The United States had 65%, Russia had 8%, and Canada had 3%, thus 76% of all pipeline were in these three countries. Pipeline and Gas Journal'''s worldwide survey figures indicate that of pipelines are planned and under construction. Of these, represent projects in the planning and design phase; reflect pipelines in various stages of construction. Liquids and gases are transported in pipelines, and any chemically stable substance can be sent through a pipeline. Pipelines exist for the transport of crude and refined petroleum, fuels – such as oil, natural gas and biofuels – and other fluids including sewage, slurry, water, beer, hot water or steam for shorter distances. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. Oil pipelines are made from steel or plastic tubes which are usually buried. The oil is moved through the pipelines by pump stations along the pipeline. Natural gas (and similar gaseous fuels) are pressurized into liquids known as natural gas liquids (NGLs). Natural gas pipelines are constructed of carbon steel. Hydrogen pipeline transport is the transportation of hydrogen through a pipe. Pipelines are one of the safest ways of transporting materials as compared to road or rail, and hence in war, pipelines are often the target of military attacks. Oil and natural gas
It is well documented when the first crude oil pipeline was built. Credit for the development of pipeline transport belongs indisputably to the Oil Transport Association, which first constructed a wrought iron pipeline over a 6 mile (10 km) track from an oil field in Pennsylvania to a railroad station in Oil Creek, in the 1860s. Pipelines are generally the most economical way to transport large quantities of oil, refined oil products or natural gas over land. For example, in 2014, pipeline transport of crude oil cost about $5 per barrel, while rail transport cost about $10 to $15 per barrel. Trucking has even higher costs due to the additional labor required; employment on completed pipelines represents only "1% of that of the trucking industry.". In the United States, 70% of crude oil and petroleum products are shipped by pipeline. (23% are by ship, 4% by truck, and 3% by rail) In Canada for natural gas and petroleum products, 97% are shipped by pipeline. As more North American pipelines are built, even more exports of LNG, propane, butane, and other natural gas products occur on all three US coasts. To give insight, North Dakota Bakken region's oil production has grown by 600% from 2007 to 2015. North Dakota oil companies are shipping huge amounts of oil by tanker rail car as they can direct the oil to the market that gives the best price, and rail cars can be used to avoid a congested oil pipeline to get the oil to a different pipeline in order to get the oil to market faster or to a different less busy oil refinery. However, pipelines provide a cheaper means to transport by volume. Enbridge in Canada is applying to reverse an oil pipeline going from east to west (Line 9) and expanding it and using it to ship western Canadian bitumen oil eastward. From a presently rated 250,000 barrels equivalent per day pipeline, it will be expanded to between 1.0 and 1.3 million barrels per day. It will bring western oil to refineries in Ontario, Michigan, Ohio, Pennsylvania, Quebec and New York by early 2014. New Brunswick will also refine some of this western Canadian crude and export some crude and refined oil to Europe from its deep water oil ULCC loading port. Although pipelines can be built under the sea, that process is economically and technically demanding, so the majority of oil at sea is transported by tanker ships. Similarly, it is often more economically feasible to transport natural gas in the form of LNG, however the break even point between LNG and pipelines would depend on the volume of natural gas and the distance it travels. Growth of market
The market size for oil and gas pipeline construction experienced tremendous growth prior to the economic downturn in 2008. After faltering in 2009, demand for pipeline expansion and updating increased the following year as energy production grew. By 2012, almost 32,000 miles (51500 km) of North American pipeline were being planned or under construction. When pipelines are constrained, additional pipeline product transportation options may include the use of drag reducing agents, or by transporting product via truck or rail. Construction and operation
Oil pipelines are made from steel or plastic tubes with inner diameter typically from Most pipelines are typically buried at a depth of about To protect pipes from impact, abrasion, and corrosion, a variety of methods are used. These can include wood lagging (wood slats), concrete coating, rockshield, high density polyethylene, imported sand padding, sacrificial cathodes and padding machines. Crude oil contains varying amounts of paraffin wax and in colder climates wax buildup may occur within a pipeline. Often these pipelines are inspected and cleaned using pigging, the practice of using devices known as "pigs" to perform various maintenance operations on a pipeline. The devices are also known as "scrapers" or "Go devils". "Smart pigs" (also known as "intelligent" or "intelligence" pigs) are used to detect anomalies in the pipe such as dents, metal loss caused by corrosion, cracking or other mechanical damage. These devices are launched from pig launcher stations and travel through the pipeline to be received at any other station down stream, either cleaning wax deposits and material that may have accumulated inside the line or inspecting and recording the condition of the line. For natural gas, pipelines are constructed of carbon steel and vary in size from in diameter, depending on the type of pipeline. The gas is pressurized by compressor stations and is odorless unless mixed with a mercaptan odorant where required by a regulating authority. Ammonia
A major ammonia pipeline is the Ukrainian Transammiak line connecting the TogliattiAzot facility in Russia to the exporting Black Sea port of Odesa. Alcohol fuels
Pipelines have been used for transportation of ethanol in Brazil, and there are several ethanol pipeline projects in Brazil and the United States. The main problems related to the transport of ethanol by pipeline are its corrosive nature and tendency to absorb water and impurities in pipelines, which are not problems with oil and natural gas. Insufficient volumes and cost effectiveness are other considerations limiting construction of ethanol pipelines. In the US minimal amounts of ethanol are transported by pipeline. Most ethanol is shipped by rail, the main alternatives being truck and barge. Delivering ethanol by pipeline is the most desirable option, but ethanol's affinity for water and solvent properties require the use of a dedicated pipeline, or significant cleanup of existing pipelines. Coal and ore
Slurry pipelines are sometimes used to transport coal or ore from mines. The material to be transported is closely mixed with water before being introduced to the pipeline; at the far end, the material must be dried. One example is a slurry pipeline which is planned to transport iron ore from the Minas Rio mine (producing 26.5 million tonnes per year) to the Port of Açu in Brazil. An existing example is the Savage River Slurry pipeline in Tasmania, Australia, possibly the world's first when it was built in 1967. It includes a bridge span at above the Savage River. Hydrogen
Hydrogen pipeline transport is a transportation of hydrogen through a pipe as part of the hydrogen infrastructure. Hydrogen pipeline transport is used to connect the point of hydrogen production or delivery of hydrogen with the point of demand, with transport costs similar to CNG, the technology is proven. Most hydrogen is produced at the place of demand with every 50 to 100 mile (161 km) an industrial production facility. The 1938 Rhine Ruhr hydrogen pipeline is still in operation. as of 2004, there are 900 mile (1448 km) of low pressure hydrogen pipelines in the US and 930 mile (1497 km) in Europe. Water
Two millennia ago, the ancient Romans made use of large aqueducts to transport water from higher elevations by building the aqueducts in graduated segments that allowed gravity to push the water along until it reached its destination. Hundreds of these were built throughout Europe and elsewhere, and along with flour mills were considered the lifeline of the Roman Empire. The ancient Chinese also made use of channels and pipe systems for public works. The famous Han dynasty court eunuch Zhang Rang (d. 189 AD) once ordered the engineer Bi Lan to construct a series of square pallet chain pumps outside the capital city of Luoyang. These chain pumps serviced the imperial palaces and living quarters of the capital city as the water lifted by the chain pumps was brought in by a stoneware pipe system. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. The Goldfields Water Supply Scheme in Western Australia using 750 mm (30 inch) pipe and completed in 1903 was the largest water supply scheme of its time. Examples of significant water pipelines in South Australia are the Morgan Whyalla pipeline (completed 1944) and Mannum Adelaide pipeline (completed 1955) pipelines, both part of the larger Snowy Mountains scheme. There are two Los Angeles, California aqueducts, the Owens Valley aqueduct (completed 1913) and the Second Los Angeles Aqueduct (completed 1970) which also include extensive use of pipelines. The Great Manmade River of Libya supplies of water each day to Tripoli, Benghazi, Sirte, and several other cities in Libya. The pipeline is over long, and is connected to wells tapping an aquifer over underground. Other systems
District heating
District heating or teleheating systems consist of a network of insulated feed and return pipes which transport heated water, pressurized hot water, or sometimes steam to the customer. While steam is hottest and may be used in industrial processes due to its higher temperature, it is less efficient to produce and transport due to greater heat losses. Heat transfer oils are generally not used for economic and ecological reasons. The typical annual loss of thermal energy through distribution is around 10%, as seen in Norway's district heating network. District heating pipelines are normally installed underground, with some exceptions. Within the system, heat storage may be installed to even out peak load demands. Heat is transferred into the central heating of the dwellings through heat exchangers at heat substations, without mixing of the fluids in either system. Beer
Bars in the Veltins Arena, a major football ground in Gelsenkirchen, Germany, are interconnected by a long beer pipeline. In Randers city in Denmark, the so called Thor Beer pipeline was operated. Originally, copper pipes ran directly from the brewery, but when the brewery moved out of the city in the 1990s, Thor Beer replaced it with a giant tank. A three kilometer beer pipeline was completed in Bruges, Belgium in September 2016 to reduce truck traffic on the city streets. Brine
The village of Hallstatt in Austria, which is known for its long history of salt mining, claims to contain "the oldest industrial pipeline in the world", dating back to 1595. It was constructed from 13,000 hollowed out tree trunks to transport brine from Hallstatt to Ebensee. Milk
Between 1978 and 1994, a 15 km milk pipeline ran between the Dutch island of Ameland and Holwerd on the mainland, of which 8 km was beneath the Wadden Sea. Every day, 30,000 litres of milk produced on the island were transported to be processed on the mainland. In 1994, the pipeline was abandoned. Marine pipelines
In places, a pipeline may have to cross water expanses, such as small seas, straits and rivers. In many instances, they lie entirely on the seabed. These pipelines are referred to as "marine" pipelines (also, "submarine" or "offshore" pipelines). They are used primarily to carry oil or gas, but transportation of water is also important. The former is an intrafield pipeline, in the sense that it is used to connect subsea wellheads, manifolds and the platform within a particular development field. The latter, sometimes referred to as an "export pipeline", is used to bring the resource to shore. Russia has "Pipeline Troops" as part of the Rear Services, who are trained to build and repair pipelines. Russia is the only country to have Pipeline Troops. The U. S. government, mainly through the EPA, the FERC and others, reviews proposed pipeline projects in order to comply with the Clean Water Act, the National Environmental Policy Act, other laws and, in some cases, municipal laws. The Biden administration has sought to permit the respective states and tribal groups to appraise and potentially block the proposed projects. Operation
Field devices are instrumentation, data gathering units and communication systems. The field instrumentation includes flow, pressure, and temperature gauges/transmitters, and other devices to measure the relevant data required. These instruments are installed along the pipeline on some specific locations, such as injection or delivery stations, pump stations (liquid pipelines) or compressor stations (gas pipelines), and block valve stations. The information measured by these field instruments is then gathered in local remote terminal units (RTU) that transfer the field data to a central location in real time using communication systems, such as satellite channels, microwave links, or cellular phone connections. Pipelines are controlled and operated remotely, from what is usually known as the "Main Control Room". In this center, all the data related to field measurement is consolidated in one central database. The data is received from multiple RTUs along the pipeline. It is common to find RTUs installed at every station along the pipeline. The SCADA system at the Main Control Room receives all the field data and presents it to the pipeline operator through a set of screens or Human Machine Interface, showing the operational conditions of the pipeline. The operator can monitor the hydraulic conditions of the line, as well as send operational commands (open/close valves, turn on/off compressors or pumps, change setpoints, etc.) through the SCADA system to the field. To optimize and secure the operation of these assets, some pipeline companies are using what is called "Advanced Pipeline Applications", which are software tools installed on top of the SCADA system, that provide extended functionality to perform leak detection, leak location, batch tracking (liquid lines), pig tracking, composition tracking, predictive modeling, look ahead modeling, and operator training. Technology
Components
Pipeline networks are composed of several pieces of equipment that operate together to move products from location to location. The main elements of a pipeline system are:
Initial injection station Known also as "supply" or "inlet" station, is the beginning of the system, where the product is injected into the line. Storage facilities, pumps or compressors are usually located at these locations. Compressor/pump stations Pumps for liquid pipelines and compressors for gas pipelines, are located along the line to move the product through the pipeline. The location of these stations is defined by the topography of the terrain, the type of product being transported, or operational conditions of the network. Partial delivery station Known also as "intermediate stations", these facilities allow the pipeline operator to deliver part of the product being transported. Block valve station These are the first line of protection for pipelines. With these valves the operator can isolate any segment of the line for maintenance work or isolate a rupture or leak. Block valve stations are usually located every 20 to 30 mile (48 km), depending on the type of pipeline. Even though it is not a design rule, it is a very usual practice in liquid pipelines. The location of these stations depends exclusively on the nature of the product being transported, the trajectory of the pipeline and/or the operational conditions of the line. Regulator station This is a special type of valve station, where the operator can release some of the pressure from the line. Regulators are usually located at the downhill side of a peak. Final delivery station Known also as "outlet" stations or terminals, this is where the product will be distributed to the consumer. It could be a tank terminal for liquid pipelines or a connection to a distribution network for gas pipelines. Leak detection systems
Since oil and gas pipelines are an important asset of the economic development of almost any country, it has been required either by government regulations or internal policies to ensure the safety of the assets, and the population and environment where these pipelines run. Pipeline companies face government regulation, environmental constraints and social situations. Government regulations may define minimum staff to run the operation, operator training requirements, pipeline facilities, technology and applications required to ensure operational safety. For example, in the State of Washington it is mandatory for pipeline operators to be able to detect and locate leaks of 8 percent of maximum flow within fifteen minutes or less. Social factors also affect the operation of pipelines. Product theft is sometimes also a problem for pipeline companies. In this case, the detection levels should be under two percent of maximum flow, with a high expectation for location accuracy. Various technologies and strategies have been implemented for monitoring pipelines, from physically walking the lines to satellite surveillance. The most common technology to protect pipelines from occasional leaks is Computational Pipeline Monitoring or CPM. CPM takes information from the field related to pressures, flows, and temperatures to estimate the hydraulic behavior of the product being transported. Once the estimation is completed, the results are compared to other field references to detect the presence of an anomaly or unexpected situation, which may be related to a leak. The American Petroleum Institute has published several articles related to the performance of CPM in liquids pipelines. The API Publications are:
RAM 1130 – Computational pipeline monitoring for liquids pipelines
API 1149 – Pipeline variable uncertainties & their effects on leak detectability
Where a pipeline containing passes under a road or railway, it is usually enclosed in a protective casing. This casing is vented to the atmosphere to prevent the build up of flammable gases or corrosive substances, and to allow the air inside the casing to be sampled to detect leaks. The casing vent, a pipe protruding from the ground, often doubles as a warning marker called a casing vent marker''.
Мұнай және газ құбырларын салу нарығының көлемі 2008 жылғы экономикалық дағдарысқа дейін айтарлықтай өсті. 2009 жылы сәл төмендегеннен кейін, энергия өндірісінің өсуіне байланысты құбырларды кеңейту және жаңартуға деген сұраныс келесі жылы артты. 2012 жылға қарай Солтүстік Америкадағы 32 000 миль (51 500 км) құбырлар жоспарланып немесе салынып жатыр. Құбырлар жеткіліксіз болған жағдайда, мұнай өнімдерін тасымалдаудың қосымша тәсілдеріне соқырдыру агенттерін пайдалану немесе жүк көлігімен немесе теміржолмен тасымалдау кіруі мүмкін. Құрылыс және пайдалану.
A pipeline is a system of pipes for long distance transportation of a liquid or gas, typically to a market area for consumption. The latest data from 2014 gives a total of slightly less than of pipeline in 120 countries around the world. The United States had 65%, Russia had 8%, and Canada had 3%, thus 76% of all pipeline were in these three countries. Pipeline and Gas Journal'''s worldwide survey figures indicate that of pipelines are planned and under construction. Of these, represent projects in the planning and design phase; reflect pipelines in various stages of construction. Liquids and gases are transported in pipelines, and any chemically stable substance can be sent through a pipeline. Pipelines exist for the transport of crude and refined petroleum, fuels – such as oil, natural gas and biofuels – and other fluids including sewage, slurry, water, beer, hot water or steam for shorter distances. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. Oil pipelines are made from steel or plastic tubes which are usually buried. The oil is moved through the pipelines by pump stations along the pipeline. Natural gas (and similar gaseous fuels) are pressurized into liquids known as natural gas liquids (NGLs). Natural gas pipelines are constructed of carbon steel. Hydrogen pipeline transport is the transportation of hydrogen through a pipe. Pipelines are one of the safest ways of transporting materials as compared to road or rail, and hence in war, pipelines are often the target of military attacks. Oil and natural gas
It is well documented when the first crude oil pipeline was built. Credit for the development of pipeline transport belongs indisputably to the Oil Transport Association, which first constructed a wrought iron pipeline over a 6 mile (10 km) track from an oil field in Pennsylvania to a railroad station in Oil Creek, in the 1860s. Pipelines are generally the most economical way to transport large quantities of oil, refined oil products or natural gas over land. For example, in 2014, pipeline transport of crude oil cost about $5 per barrel, while rail transport cost about $10 to $15 per barrel. Trucking has even higher costs due to the additional labor required; employment on completed pipelines represents only "1% of that of the trucking industry.". In the United States, 70% of crude oil and petroleum products are shipped by pipeline. (23% are by ship, 4% by truck, and 3% by rail) In Canada for natural gas and petroleum products, 97% are shipped by pipeline. As more North American pipelines are built, even more exports of LNG, propane, butane, and other natural gas products occur on all three US coasts. To give insight, North Dakota Bakken region's oil production has grown by 600% from 2007 to 2015. North Dakota oil companies are shipping huge amounts of oil by tanker rail car as they can direct the oil to the market that gives the best price, and rail cars can be used to avoid a congested oil pipeline to get the oil to a different pipeline in order to get the oil to market faster or to a different less busy oil refinery. However, pipelines provide a cheaper means to transport by volume. Enbridge in Canada is applying to reverse an oil pipeline going from east to west (Line 9) and expanding it and using it to ship western Canadian bitumen oil eastward. From a presently rated 250,000 barrels equivalent per day pipeline, it will be expanded to between 1.0 and 1.3 million barrels per day. It will bring western oil to refineries in Ontario, Michigan, Ohio, Pennsylvania, Quebec and New York by early 2014. New Brunswick will also refine some of this western Canadian crude and export some crude and refined oil to Europe from its deep water oil ULCC loading port. Although pipelines can be built under the sea, that process is economically and technically demanding, so the majority of oil at sea is transported by tanker ships. Similarly, it is often more economically feasible to transport natural gas in the form of LNG, however the break even point between LNG and pipelines would depend on the volume of natural gas and the distance it travels. Growth of market
The market size for oil and gas pipeline construction experienced tremendous growth prior to the economic downturn in 2008. After faltering in 2009, demand for pipeline expansion and updating increased the following year as energy production grew. By 2012, almost 32,000 miles (51500 km) of North American pipeline were being planned or under construction. When pipelines are constrained, additional pipeline product transportation options may include the use of drag reducing agents, or by transporting product via truck or rail. Construction and operation
Oil pipelines are made from steel or plastic tubes with inner diameter typically from Most pipelines are typically buried at a depth of about To protect pipes from impact, abrasion, and corrosion, a variety of methods are used. These can include wood lagging (wood slats), concrete coating, rockshield, high density polyethylene, imported sand padding, sacrificial cathodes and padding machines. Crude oil contains varying amounts of paraffin wax and in colder climates wax buildup may occur within a pipeline. Often these pipelines are inspected and cleaned using pigging, the practice of using devices known as "pigs" to perform various maintenance operations on a pipeline. The devices are also known as "scrapers" or "Go devils". "Smart pigs" (also known as "intelligent" or "intelligence" pigs) are used to detect anomalies in the pipe such as dents, metal loss caused by corrosion, cracking or other mechanical damage. These devices are launched from pig launcher stations and travel through the pipeline to be received at any other station down stream, either cleaning wax deposits and material that may have accumulated inside the line or inspecting and recording the condition of the line. For natural gas, pipelines are constructed of carbon steel and vary in size from in diameter, depending on the type of pipeline. The gas is pressurized by compressor stations and is odorless unless mixed with a mercaptan odorant where required by a regulating authority. Ammonia
A major ammonia pipeline is the Ukrainian Transammiak line connecting the TogliattiAzot facility in Russia to the exporting Black Sea port of Odesa. Alcohol fuels
Pipelines have been used for transportation of ethanol in Brazil, and there are several ethanol pipeline projects in Brazil and the United States. The main problems related to the transport of ethanol by pipeline are its corrosive nature and tendency to absorb water and impurities in pipelines, which are not problems with oil and natural gas. Insufficient volumes and cost effectiveness are other considerations limiting construction of ethanol pipelines. In the US minimal amounts of ethanol are transported by pipeline. Most ethanol is shipped by rail, the main alternatives being truck and barge. Delivering ethanol by pipeline is the most desirable option, but ethanol's affinity for water and solvent properties require the use of a dedicated pipeline, or significant cleanup of existing pipelines. Coal and ore
Slurry pipelines are sometimes used to transport coal or ore from mines. The material to be transported is closely mixed with water before being introduced to the pipeline; at the far end, the material must be dried. One example is a slurry pipeline which is planned to transport iron ore from the Minas Rio mine (producing 26.5 million tonnes per year) to the Port of Açu in Brazil. An existing example is the Savage River Slurry pipeline in Tasmania, Australia, possibly the world's first when it was built in 1967. It includes a bridge span at above the Savage River. Hydrogen
Hydrogen pipeline transport is a transportation of hydrogen through a pipe as part of the hydrogen infrastructure. Hydrogen pipeline transport is used to connect the point of hydrogen production or delivery of hydrogen with the point of demand, with transport costs similar to CNG, the technology is proven. Most hydrogen is produced at the place of demand with every 50 to 100 mile (161 km) an industrial production facility. The 1938 Rhine Ruhr hydrogen pipeline is still in operation. as of 2004, there are 900 mile (1448 km) of low pressure hydrogen pipelines in the US and 930 mile (1497 km) in Europe. Water
Two millennia ago, the ancient Romans made use of large aqueducts to transport water from higher elevations by building the aqueducts in graduated segments that allowed gravity to push the water along until it reached its destination. Hundreds of these were built throughout Europe and elsewhere, and along with flour mills were considered the lifeline of the Roman Empire. The ancient Chinese also made use of channels and pipe systems for public works. The famous Han dynasty court eunuch Zhang Rang (d. 189 AD) once ordered the engineer Bi Lan to construct a series of square pallet chain pumps outside the capital city of Luoyang. These chain pumps serviced the imperial palaces and living quarters of the capital city as the water lifted by the chain pumps was brought in by a stoneware pipe system. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. The Goldfields Water Supply Scheme in Western Australia using 750 mm (30 inch) pipe and completed in 1903 was the largest water supply scheme of its time. Examples of significant water pipelines in South Australia are the Morgan Whyalla pipeline (completed 1944) and Mannum Adelaide pipeline (completed 1955) pipelines, both part of the larger Snowy Mountains scheme. There are two Los Angeles, California aqueducts, the Owens Valley aqueduct (completed 1913) and the Second Los Angeles Aqueduct (completed 1970) which also include extensive use of pipelines. The Great Manmade River of Libya supplies of water each day to Tripoli, Benghazi, Sirte, and several other cities in Libya. The pipeline is over long, and is connected to wells tapping an aquifer over underground. Other systems
District heating
District heating or teleheating systems consist of a network of insulated feed and return pipes which transport heated water, pressurized hot water, or sometimes steam to the customer. While steam is hottest and may be used in industrial processes due to its higher temperature, it is less efficient to produce and transport due to greater heat losses. Heat transfer oils are generally not used for economic and ecological reasons. The typical annual loss of thermal energy through distribution is around 10%, as seen in Norway's district heating network. District heating pipelines are normally installed underground, with some exceptions. Within the system, heat storage may be installed to even out peak load demands. Heat is transferred into the central heating of the dwellings through heat exchangers at heat substations, without mixing of the fluids in either system. Beer
Bars in the Veltins Arena, a major football ground in Gelsenkirchen, Germany, are interconnected by a long beer pipeline. In Randers city in Denmark, the so called Thor Beer pipeline was operated. Originally, copper pipes ran directly from the brewery, but when the brewery moved out of the city in the 1990s, Thor Beer replaced it with a giant tank. A three kilometer beer pipeline was completed in Bruges, Belgium in September 2016 to reduce truck traffic on the city streets. Brine
The village of Hallstatt in Austria, which is known for its long history of salt mining, claims to contain "the oldest industrial pipeline in the world", dating back to 1595. It was constructed from 13,000 hollowed out tree trunks to transport brine from Hallstatt to Ebensee. Milk
Between 1978 and 1994, a 15 km milk pipeline ran between the Dutch island of Ameland and Holwerd on the mainland, of which 8 km was beneath the Wadden Sea. Every day, 30,000 litres of milk produced on the island were transported to be processed on the mainland. In 1994, the pipeline was abandoned. Marine pipelines
In places, a pipeline may have to cross water expanses, such as small seas, straits and rivers. In many instances, they lie entirely on the seabed. These pipelines are referred to as "marine" pipelines (also, "submarine" or "offshore" pipelines). They are used primarily to carry oil or gas, but transportation of water is also important. The former is an intrafield pipeline, in the sense that it is used to connect subsea wellheads, manifolds and the platform within a particular development field. The latter, sometimes referred to as an "export pipeline", is used to bring the resource to shore. Russia has "Pipeline Troops" as part of the Rear Services, who are trained to build and repair pipelines. Russia is the only country to have Pipeline Troops. The U. S. government, mainly through the EPA, the FERC and others, reviews proposed pipeline projects in order to comply with the Clean Water Act, the National Environmental Policy Act, other laws and, in some cases, municipal laws. The Biden administration has sought to permit the respective states and tribal groups to appraise and potentially block the proposed projects. Operation
Field devices are instrumentation, data gathering units and communication systems. The field instrumentation includes flow, pressure, and temperature gauges/transmitters, and other devices to measure the relevant data required. These instruments are installed along the pipeline on some specific locations, such as injection or delivery stations, pump stations (liquid pipelines) or compressor stations (gas pipelines), and block valve stations. The information measured by these field instruments is then gathered in local remote terminal units (RTU) that transfer the field data to a central location in real time using communication systems, such as satellite channels, microwave links, or cellular phone connections. Pipelines are controlled and operated remotely, from what is usually known as the "Main Control Room". In this center, all the data related to field measurement is consolidated in one central database. The data is received from multiple RTUs along the pipeline. It is common to find RTUs installed at every station along the pipeline. The SCADA system at the Main Control Room receives all the field data and presents it to the pipeline operator through a set of screens or Human Machine Interface, showing the operational conditions of the pipeline. The operator can monitor the hydraulic conditions of the line, as well as send operational commands (open/close valves, turn on/off compressors or pumps, change setpoints, etc.) through the SCADA system to the field. To optimize and secure the operation of these assets, some pipeline companies are using what is called "Advanced Pipeline Applications", which are software tools installed on top of the SCADA system, that provide extended functionality to perform leak detection, leak location, batch tracking (liquid lines), pig tracking, composition tracking, predictive modeling, look ahead modeling, and operator training. Technology
Components
Pipeline networks are composed of several pieces of equipment that operate together to move products from location to location. The main elements of a pipeline system are:
Initial injection station Known also as "supply" or "inlet" station, is the beginning of the system, where the product is injected into the line. Storage facilities, pumps or compressors are usually located at these locations. Compressor/pump stations Pumps for liquid pipelines and compressors for gas pipelines, are located along the line to move the product through the pipeline. The location of these stations is defined by the topography of the terrain, the type of product being transported, or operational conditions of the network. Partial delivery station Known also as "intermediate stations", these facilities allow the pipeline operator to deliver part of the product being transported. Block valve station These are the first line of protection for pipelines. With these valves the operator can isolate any segment of the line for maintenance work or isolate a rupture or leak. Block valve stations are usually located every 20 to 30 mile (48 km), depending on the type of pipeline. Even though it is not a design rule, it is a very usual practice in liquid pipelines. The location of these stations depends exclusively on the nature of the product being transported, the trajectory of the pipeline and/or the operational conditions of the line. Regulator station This is a special type of valve station, where the operator can release some of the pressure from the line. Regulators are usually located at the downhill side of a peak. Final delivery station Known also as "outlet" stations or terminals, this is where the product will be distributed to the consumer. It could be a tank terminal for liquid pipelines or a connection to a distribution network for gas pipelines. Leak detection systems
Since oil and gas pipelines are an important asset of the economic development of almost any country, it has been required either by government regulations or internal policies to ensure the safety of the assets, and the population and environment where these pipelines run. Pipeline companies face government regulation, environmental constraints and social situations. Government regulations may define minimum staff to run the operation, operator training requirements, pipeline facilities, technology and applications required to ensure operational safety. For example, in the State of Washington it is mandatory for pipeline operators to be able to detect and locate leaks of 8 percent of maximum flow within fifteen minutes or less. Social factors also affect the operation of pipelines. Product theft is sometimes also a problem for pipeline companies. In this case, the detection levels should be under two percent of maximum flow, with a high expectation for location accuracy. Various technologies and strategies have been implemented for monitoring pipelines, from physically walking the lines to satellite surveillance. The most common technology to protect pipelines from occasional leaks is Computational Pipeline Monitoring or CPM. CPM takes information from the field related to pressures, flows, and temperatures to estimate the hydraulic behavior of the product being transported. Once the estimation is completed, the results are compared to other field references to detect the presence of an anomaly or unexpected situation, which may be related to a leak. The American Petroleum Institute has published several articles related to the performance of CPM in liquids pipelines. The API Publications are:
RAM 1130 – Computational pipeline monitoring for liquids pipelines
API 1149 – Pipeline variable uncertainties & their effects on leak detectability
Where a pipeline containing passes under a road or railway, it is usually enclosed in a protective casing. This casing is vented to the atmosphere to prevent the build up of flammable gases or corrosive substances, and to allow the air inside the casing to be sampled to detect leaks. The casing vent, a pipe protruding from the ground, often doubles as a warning marker called a casing vent marker''.
Мұнай құбырлары әдетте көмілген болат немесе пластик құбырлардан жасалады, олардың ішкі диаметрі әдетте ... құбырлардың көпшілігі шамамен ... тереңдікке көміледі. Құбырларды соққыдан, тозудан және коррозиядан қорғау үшін әртүрлі әдістер қолданылады. Оларға ағаш қаптамасы (ағаш тілімдері), бетон қаптамасы, тас қорғанысы, жоғары тығыздықты полиэтилен, импортталған құм төсемесі, құрбандық катодтары және төсеме машиналары кіруі мүмкін. Шикі мұнайда парафин майының әртүрлі мөлшерлері бар, ал суық климатта құбырдың ішінде май жиналуы мүмкін. Көбінесе осы құбырлар тексеріледі және "қабан" деп аталатын құрылғыларды пайдалану арқылы тазартылады, бұл құбырларда әртүрлі техникалық жұмыстарды орындауға арналған практика. Бұл құрылғылар "скреперлер" немесе "шайтан" деп те аталады. "Ақылды қабандар" (немесе "интеллектуалды" немесе "интеллект" қабандары) құбырдағы кемшіліктерді анықтау үшін қолданылады, мысалы, мойынсыңдар, коррозиядан туындаған металлдың жоғалуы, жарықтар немесе басқа да механикалық зақымдар. Бұл құрылғылар қабан іске қосылатын станциялардан іске қосылады және құбыр арқылы өтеді, одан кейін басқа станцияда қабылданады, сызықтың ішінде жиналған май немесе материалды тазалап немесе сызықтың жағдайын тексеріп жазады. Табиғи газ үшін құбырлар көміртекті болаттан жасалады және диаметрі ... құбырдың түріне байланысты әртүрлі болады. Газ компрессорлық станциялармен қысыммен беріледі және реттеуші органмен қажет болған жағдайда меркаптан иіс заттарымен араластырылмаса, иіссіз болады. Аммиак.
A pipeline is a system of pipes for long distance transportation of a liquid or gas, typically to a market area for consumption. The latest data from 2014 gives a total of slightly less than of pipeline in 120 countries around the world. The United States had 65%, Russia had 8%, and Canada had 3%, thus 76% of all pipeline were in these three countries. Pipeline and Gas Journal'''s worldwide survey figures indicate that of pipelines are planned and under construction. Of these, represent projects in the planning and design phase; reflect pipelines in various stages of construction. Liquids and gases are transported in pipelines, and any chemically stable substance can be sent through a pipeline. Pipelines exist for the transport of crude and refined petroleum, fuels – such as oil, natural gas and biofuels – and other fluids including sewage, slurry, water, beer, hot water or steam for shorter distances. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. Oil pipelines are made from steel or plastic tubes which are usually buried. The oil is moved through the pipelines by pump stations along the pipeline. Natural gas (and similar gaseous fuels) are pressurized into liquids known as natural gas liquids (NGLs). Natural gas pipelines are constructed of carbon steel. Hydrogen pipeline transport is the transportation of hydrogen through a pipe. Pipelines are one of the safest ways of transporting materials as compared to road or rail, and hence in war, pipelines are often the target of military attacks. Oil and natural gas
It is well documented when the first crude oil pipeline was built. Credit for the development of pipeline transport belongs indisputably to the Oil Transport Association, which first constructed a wrought iron pipeline over a 6 mile (10 km) track from an oil field in Pennsylvania to a railroad station in Oil Creek, in the 1860s. Pipelines are generally the most economical way to transport large quantities of oil, refined oil products or natural gas over land. For example, in 2014, pipeline transport of crude oil cost about $5 per barrel, while rail transport cost about $10 to $15 per barrel. Trucking has even higher costs due to the additional labor required; employment on completed pipelines represents only "1% of that of the trucking industry.". In the United States, 70% of crude oil and petroleum products are shipped by pipeline. (23% are by ship, 4% by truck, and 3% by rail) In Canada for natural gas and petroleum products, 97% are shipped by pipeline. As more North American pipelines are built, even more exports of LNG, propane, butane, and other natural gas products occur on all three US coasts. To give insight, North Dakota Bakken region's oil production has grown by 600% from 2007 to 2015. North Dakota oil companies are shipping huge amounts of oil by tanker rail car as they can direct the oil to the market that gives the best price, and rail cars can be used to avoid a congested oil pipeline to get the oil to a different pipeline in order to get the oil to market faster or to a different less busy oil refinery. However, pipelines provide a cheaper means to transport by volume. Enbridge in Canada is applying to reverse an oil pipeline going from east to west (Line 9) and expanding it and using it to ship western Canadian bitumen oil eastward. From a presently rated 250,000 barrels equivalent per day pipeline, it will be expanded to between 1.0 and 1.3 million barrels per day. It will bring western oil to refineries in Ontario, Michigan, Ohio, Pennsylvania, Quebec and New York by early 2014. New Brunswick will also refine some of this western Canadian crude and export some crude and refined oil to Europe from its deep water oil ULCC loading port. Although pipelines can be built under the sea, that process is economically and technically demanding, so the majority of oil at sea is transported by tanker ships. Similarly, it is often more economically feasible to transport natural gas in the form of LNG, however the break even point between LNG and pipelines would depend on the volume of natural gas and the distance it travels. Growth of market
The market size for oil and gas pipeline construction experienced tremendous growth prior to the economic downturn in 2008. After faltering in 2009, demand for pipeline expansion and updating increased the following year as energy production grew. By 2012, almost 32,000 miles (51500 km) of North American pipeline were being planned or under construction. When pipelines are constrained, additional pipeline product transportation options may include the use of drag reducing agents, or by transporting product via truck or rail. Construction and operation
Oil pipelines are made from steel or plastic tubes with inner diameter typically from Most pipelines are typically buried at a depth of about To protect pipes from impact, abrasion, and corrosion, a variety of methods are used. These can include wood lagging (wood slats), concrete coating, rockshield, high density polyethylene, imported sand padding, sacrificial cathodes and padding machines. Crude oil contains varying amounts of paraffin wax and in colder climates wax buildup may occur within a pipeline. Often these pipelines are inspected and cleaned using pigging, the practice of using devices known as "pigs" to perform various maintenance operations on a pipeline. The devices are also known as "scrapers" or "Go devils". "Smart pigs" (also known as "intelligent" or "intelligence" pigs) are used to detect anomalies in the pipe such as dents, metal loss caused by corrosion, cracking or other mechanical damage. These devices are launched from pig launcher stations and travel through the pipeline to be received at any other station down stream, either cleaning wax deposits and material that may have accumulated inside the line or inspecting and recording the condition of the line. For natural gas, pipelines are constructed of carbon steel and vary in size from in diameter, depending on the type of pipeline. The gas is pressurized by compressor stations and is odorless unless mixed with a mercaptan odorant where required by a regulating authority. Ammonia
A major ammonia pipeline is the Ukrainian Transammiak line connecting the TogliattiAzot facility in Russia to the exporting Black Sea port of Odesa. Alcohol fuels
Pipelines have been used for transportation of ethanol in Brazil, and there are several ethanol pipeline projects in Brazil and the United States. The main problems related to the transport of ethanol by pipeline are its corrosive nature and tendency to absorb water and impurities in pipelines, which are not problems with oil and natural gas. Insufficient volumes and cost effectiveness are other considerations limiting construction of ethanol pipelines. In the US minimal amounts of ethanol are transported by pipeline. Most ethanol is shipped by rail, the main alternatives being truck and barge. Delivering ethanol by pipeline is the most desirable option, but ethanol's affinity for water and solvent properties require the use of a dedicated pipeline, or significant cleanup of existing pipelines. Coal and ore
Slurry pipelines are sometimes used to transport coal or ore from mines. The material to be transported is closely mixed with water before being introduced to the pipeline; at the far end, the material must be dried. One example is a slurry pipeline which is planned to transport iron ore from the Minas Rio mine (producing 26.5 million tonnes per year) to the Port of Açu in Brazil. An existing example is the Savage River Slurry pipeline in Tasmania, Australia, possibly the world's first when it was built in 1967. It includes a bridge span at above the Savage River. Hydrogen
Hydrogen pipeline transport is a transportation of hydrogen through a pipe as part of the hydrogen infrastructure. Hydrogen pipeline transport is used to connect the point of hydrogen production or delivery of hydrogen with the point of demand, with transport costs similar to CNG, the technology is proven. Most hydrogen is produced at the place of demand with every 50 to 100 mile (161 km) an industrial production facility. The 1938 Rhine Ruhr hydrogen pipeline is still in operation. as of 2004, there are 900 mile (1448 km) of low pressure hydrogen pipelines in the US and 930 mile (1497 km) in Europe. Water
Two millennia ago, the ancient Romans made use of large aqueducts to transport water from higher elevations by building the aqueducts in graduated segments that allowed gravity to push the water along until it reached its destination. Hundreds of these were built throughout Europe and elsewhere, and along with flour mills were considered the lifeline of the Roman Empire. The ancient Chinese also made use of channels and pipe systems for public works. The famous Han dynasty court eunuch Zhang Rang (d. 189 AD) once ordered the engineer Bi Lan to construct a series of square pallet chain pumps outside the capital city of Luoyang. These chain pumps serviced the imperial palaces and living quarters of the capital city as the water lifted by the chain pumps was brought in by a stoneware pipe system. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. The Goldfields Water Supply Scheme in Western Australia using 750 mm (30 inch) pipe and completed in 1903 was the largest water supply scheme of its time. Examples of significant water pipelines in South Australia are the Morgan Whyalla pipeline (completed 1944) and Mannum Adelaide pipeline (completed 1955) pipelines, both part of the larger Snowy Mountains scheme. There are two Los Angeles, California aqueducts, the Owens Valley aqueduct (completed 1913) and the Second Los Angeles Aqueduct (completed 1970) which also include extensive use of pipelines. The Great Manmade River of Libya supplies of water each day to Tripoli, Benghazi, Sirte, and several other cities in Libya. The pipeline is over long, and is connected to wells tapping an aquifer over underground. Other systems
District heating
District heating or teleheating systems consist of a network of insulated feed and return pipes which transport heated water, pressurized hot water, or sometimes steam to the customer. While steam is hottest and may be used in industrial processes due to its higher temperature, it is less efficient to produce and transport due to greater heat losses. Heat transfer oils are generally not used for economic and ecological reasons. The typical annual loss of thermal energy through distribution is around 10%, as seen in Norway's district heating network. District heating pipelines are normally installed underground, with some exceptions. Within the system, heat storage may be installed to even out peak load demands. Heat is transferred into the central heating of the dwellings through heat exchangers at heat substations, without mixing of the fluids in either system. Beer
Bars in the Veltins Arena, a major football ground in Gelsenkirchen, Germany, are interconnected by a long beer pipeline. In Randers city in Denmark, the so called Thor Beer pipeline was operated. Originally, copper pipes ran directly from the brewery, but when the brewery moved out of the city in the 1990s, Thor Beer replaced it with a giant tank. A three kilometer beer pipeline was completed in Bruges, Belgium in September 2016 to reduce truck traffic on the city streets. Brine
The village of Hallstatt in Austria, which is known for its long history of salt mining, claims to contain "the oldest industrial pipeline in the world", dating back to 1595. It was constructed from 13,000 hollowed out tree trunks to transport brine from Hallstatt to Ebensee. Milk
Between 1978 and 1994, a 15 km milk pipeline ran between the Dutch island of Ameland and Holwerd on the mainland, of which 8 km was beneath the Wadden Sea. Every day, 30,000 litres of milk produced on the island were transported to be processed on the mainland. In 1994, the pipeline was abandoned. Marine pipelines
In places, a pipeline may have to cross water expanses, such as small seas, straits and rivers. In many instances, they lie entirely on the seabed. These pipelines are referred to as "marine" pipelines (also, "submarine" or "offshore" pipelines). They are used primarily to carry oil or gas, but transportation of water is also important. The former is an intrafield pipeline, in the sense that it is used to connect subsea wellheads, manifolds and the platform within a particular development field. The latter, sometimes referred to as an "export pipeline", is used to bring the resource to shore. Russia has "Pipeline Troops" as part of the Rear Services, who are trained to build and repair pipelines. Russia is the only country to have Pipeline Troops. The U. S. government, mainly through the EPA, the FERC and others, reviews proposed pipeline projects in order to comply with the Clean Water Act, the National Environmental Policy Act, other laws and, in some cases, municipal laws. The Biden administration has sought to permit the respective states and tribal groups to appraise and potentially block the proposed projects. Operation
Field devices are instrumentation, data gathering units and communication systems. The field instrumentation includes flow, pressure, and temperature gauges/transmitters, and other devices to measure the relevant data required. These instruments are installed along the pipeline on some specific locations, such as injection or delivery stations, pump stations (liquid pipelines) or compressor stations (gas pipelines), and block valve stations. The information measured by these field instruments is then gathered in local remote terminal units (RTU) that transfer the field data to a central location in real time using communication systems, such as satellite channels, microwave links, or cellular phone connections. Pipelines are controlled and operated remotely, from what is usually known as the "Main Control Room". In this center, all the data related to field measurement is consolidated in one central database. The data is received from multiple RTUs along the pipeline. It is common to find RTUs installed at every station along the pipeline. The SCADA system at the Main Control Room receives all the field data and presents it to the pipeline operator through a set of screens or Human Machine Interface, showing the operational conditions of the pipeline. The operator can monitor the hydraulic conditions of the line, as well as send operational commands (open/close valves, turn on/off compressors or pumps, change setpoints, etc.) through the SCADA system to the field. To optimize and secure the operation of these assets, some pipeline companies are using what is called "Advanced Pipeline Applications", which are software tools installed on top of the SCADA system, that provide extended functionality to perform leak detection, leak location, batch tracking (liquid lines), pig tracking, composition tracking, predictive modeling, look ahead modeling, and operator training. Technology
Components
Pipeline networks are composed of several pieces of equipment that operate together to move products from location to location. The main elements of a pipeline system are:
Initial injection station Known also as "supply" or "inlet" station, is the beginning of the system, where the product is injected into the line. Storage facilities, pumps or compressors are usually located at these locations. Compressor/pump stations Pumps for liquid pipelines and compressors for gas pipelines, are located along the line to move the product through the pipeline. The location of these stations is defined by the topography of the terrain, the type of product being transported, or operational conditions of the network. Partial delivery station Known also as "intermediate stations", these facilities allow the pipeline operator to deliver part of the product being transported. Block valve station These are the first line of protection for pipelines. With these valves the operator can isolate any segment of the line for maintenance work or isolate a rupture or leak. Block valve stations are usually located every 20 to 30 mile (48 km), depending on the type of pipeline. Even though it is not a design rule, it is a very usual practice in liquid pipelines. The location of these stations depends exclusively on the nature of the product being transported, the trajectory of the pipeline and/or the operational conditions of the line. Regulator station This is a special type of valve station, where the operator can release some of the pressure from the line. Regulators are usually located at the downhill side of a peak. Final delivery station Known also as "outlet" stations or terminals, this is where the product will be distributed to the consumer. It could be a tank terminal for liquid pipelines or a connection to a distribution network for gas pipelines. Leak detection systems
Since oil and gas pipelines are an important asset of the economic development of almost any country, it has been required either by government regulations or internal policies to ensure the safety of the assets, and the population and environment where these pipelines run. Pipeline companies face government regulation, environmental constraints and social situations. Government regulations may define minimum staff to run the operation, operator training requirements, pipeline facilities, technology and applications required to ensure operational safety. For example, in the State of Washington it is mandatory for pipeline operators to be able to detect and locate leaks of 8 percent of maximum flow within fifteen minutes or less. Social factors also affect the operation of pipelines. Product theft is sometimes also a problem for pipeline companies. In this case, the detection levels should be under two percent of maximum flow, with a high expectation for location accuracy. Various technologies and strategies have been implemented for monitoring pipelines, from physically walking the lines to satellite surveillance. The most common technology to protect pipelines from occasional leaks is Computational Pipeline Monitoring or CPM. CPM takes information from the field related to pressures, flows, and temperatures to estimate the hydraulic behavior of the product being transported. Once the estimation is completed, the results are compared to other field references to detect the presence of an anomaly or unexpected situation, which may be related to a leak. The American Petroleum Institute has published several articles related to the performance of CPM in liquids pipelines. The API Publications are:
RAM 1130 – Computational pipeline monitoring for liquids pipelines
API 1149 – Pipeline variable uncertainties & their effects on leak detectability
Where a pipeline containing passes under a road or railway, it is usually enclosed in a protective casing. This casing is vented to the atmosphere to prevent the build up of flammable gases or corrosive substances, and to allow the air inside the casing to be sampled to detect leaks. The casing vent, a pipe protruding from the ground, often doubles as a warning marker called a casing vent marker''.
Аммиак құбырының маңызды мысалы – Украинаның Трансаммиак желісі, Ресейдегі ТольяттиАзот зауытын Оңтүстік Қара теңіз порты Одессамен байланыстырады. Алкоголь отыны.
A pipeline is a system of pipes for long distance transportation of a liquid or gas, typically to a market area for consumption. The latest data from 2014 gives a total of slightly less than of pipeline in 120 countries around the world. The United States had 65%, Russia had 8%, and Canada had 3%, thus 76% of all pipeline were in these three countries. Pipeline and Gas Journal'''s worldwide survey figures indicate that of pipelines are planned and under construction. Of these, represent projects in the planning and design phase; reflect pipelines in various stages of construction. Liquids and gases are transported in pipelines, and any chemically stable substance can be sent through a pipeline. Pipelines exist for the transport of crude and refined petroleum, fuels – such as oil, natural gas and biofuels – and other fluids including sewage, slurry, water, beer, hot water or steam for shorter distances. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. Oil pipelines are made from steel or plastic tubes which are usually buried. The oil is moved through the pipelines by pump stations along the pipeline. Natural gas (and similar gaseous fuels) are pressurized into liquids known as natural gas liquids (NGLs). Natural gas pipelines are constructed of carbon steel. Hydrogen pipeline transport is the transportation of hydrogen through a pipe. Pipelines are one of the safest ways of transporting materials as compared to road or rail, and hence in war, pipelines are often the target of military attacks. Oil and natural gas
It is well documented when the first crude oil pipeline was built. Credit for the development of pipeline transport belongs indisputably to the Oil Transport Association, which first constructed a wrought iron pipeline over a 6 mile (10 km) track from an oil field in Pennsylvania to a railroad station in Oil Creek, in the 1860s. Pipelines are generally the most economical way to transport large quantities of oil, refined oil products or natural gas over land. For example, in 2014, pipeline transport of crude oil cost about $5 per barrel, while rail transport cost about $10 to $15 per barrel. Trucking has even higher costs due to the additional labor required; employment on completed pipelines represents only "1% of that of the trucking industry.". In the United States, 70% of crude oil and petroleum products are shipped by pipeline. (23% are by ship, 4% by truck, and 3% by rail) In Canada for natural gas and petroleum products, 97% are shipped by pipeline. As more North American pipelines are built, even more exports of LNG, propane, butane, and other natural gas products occur on all three US coasts. To give insight, North Dakota Bakken region's oil production has grown by 600% from 2007 to 2015. North Dakota oil companies are shipping huge amounts of oil by tanker rail car as they can direct the oil to the market that gives the best price, and rail cars can be used to avoid a congested oil pipeline to get the oil to a different pipeline in order to get the oil to market faster or to a different less busy oil refinery. However, pipelines provide a cheaper means to transport by volume. Enbridge in Canada is applying to reverse an oil pipeline going from east to west (Line 9) and expanding it and using it to ship western Canadian bitumen oil eastward. From a presently rated 250,000 barrels equivalent per day pipeline, it will be expanded to between 1.0 and 1.3 million barrels per day. It will bring western oil to refineries in Ontario, Michigan, Ohio, Pennsylvania, Quebec and New York by early 2014. New Brunswick will also refine some of this western Canadian crude and export some crude and refined oil to Europe from its deep water oil ULCC loading port. Although pipelines can be built under the sea, that process is economically and technically demanding, so the majority of oil at sea is transported by tanker ships. Similarly, it is often more economically feasible to transport natural gas in the form of LNG, however the break even point between LNG and pipelines would depend on the volume of natural gas and the distance it travels. Growth of market
The market size for oil and gas pipeline construction experienced tremendous growth prior to the economic downturn in 2008. After faltering in 2009, demand for pipeline expansion and updating increased the following year as energy production grew. By 2012, almost 32,000 miles (51500 km) of North American pipeline were being planned or under construction. When pipelines are constrained, additional pipeline product transportation options may include the use of drag reducing agents, or by transporting product via truck or rail. Construction and operation
Oil pipelines are made from steel or plastic tubes with inner diameter typically from Most pipelines are typically buried at a depth of about To protect pipes from impact, abrasion, and corrosion, a variety of methods are used. These can include wood lagging (wood slats), concrete coating, rockshield, high density polyethylene, imported sand padding, sacrificial cathodes and padding machines. Crude oil contains varying amounts of paraffin wax and in colder climates wax buildup may occur within a pipeline. Often these pipelines are inspected and cleaned using pigging, the practice of using devices known as "pigs" to perform various maintenance operations on a pipeline. The devices are also known as "scrapers" or "Go devils". "Smart pigs" (also known as "intelligent" or "intelligence" pigs) are used to detect anomalies in the pipe such as dents, metal loss caused by corrosion, cracking or other mechanical damage. These devices are launched from pig launcher stations and travel through the pipeline to be received at any other station down stream, either cleaning wax deposits and material that may have accumulated inside the line or inspecting and recording the condition of the line. For natural gas, pipelines are constructed of carbon steel and vary in size from in diameter, depending on the type of pipeline. The gas is pressurized by compressor stations and is odorless unless mixed with a mercaptan odorant where required by a regulating authority. Ammonia
A major ammonia pipeline is the Ukrainian Transammiak line connecting the TogliattiAzot facility in Russia to the exporting Black Sea port of Odesa. Alcohol fuels
Pipelines have been used for transportation of ethanol in Brazil, and there are several ethanol pipeline projects in Brazil and the United States. The main problems related to the transport of ethanol by pipeline are its corrosive nature and tendency to absorb water and impurities in pipelines, which are not problems with oil and natural gas. Insufficient volumes and cost effectiveness are other considerations limiting construction of ethanol pipelines. In the US minimal amounts of ethanol are transported by pipeline. Most ethanol is shipped by rail, the main alternatives being truck and barge. Delivering ethanol by pipeline is the most desirable option, but ethanol's affinity for water and solvent properties require the use of a dedicated pipeline, or significant cleanup of existing pipelines. Coal and ore
Slurry pipelines are sometimes used to transport coal or ore from mines. The material to be transported is closely mixed with water before being introduced to the pipeline; at the far end, the material must be dried. One example is a slurry pipeline which is planned to transport iron ore from the Minas Rio mine (producing 26.5 million tonnes per year) to the Port of Açu in Brazil. An existing example is the Savage River Slurry pipeline in Tasmania, Australia, possibly the world's first when it was built in 1967. It includes a bridge span at above the Savage River. Hydrogen
Hydrogen pipeline transport is a transportation of hydrogen through a pipe as part of the hydrogen infrastructure. Hydrogen pipeline transport is used to connect the point of hydrogen production or delivery of hydrogen with the point of demand, with transport costs similar to CNG, the technology is proven. Most hydrogen is produced at the place of demand with every 50 to 100 mile (161 km) an industrial production facility. The 1938 Rhine Ruhr hydrogen pipeline is still in operation. as of 2004, there are 900 mile (1448 km) of low pressure hydrogen pipelines in the US and 930 mile (1497 km) in Europe. Water
Two millennia ago, the ancient Romans made use of large aqueducts to transport water from higher elevations by building the aqueducts in graduated segments that allowed gravity to push the water along until it reached its destination. Hundreds of these were built throughout Europe and elsewhere, and along with flour mills were considered the lifeline of the Roman Empire. The ancient Chinese also made use of channels and pipe systems for public works. The famous Han dynasty court eunuch Zhang Rang (d. 189 AD) once ordered the engineer Bi Lan to construct a series of square pallet chain pumps outside the capital city of Luoyang. These chain pumps serviced the imperial palaces and living quarters of the capital city as the water lifted by the chain pumps was brought in by a stoneware pipe system. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. The Goldfields Water Supply Scheme in Western Australia using 750 mm (30 inch) pipe and completed in 1903 was the largest water supply scheme of its time. Examples of significant water pipelines in South Australia are the Morgan Whyalla pipeline (completed 1944) and Mannum Adelaide pipeline (completed 1955) pipelines, both part of the larger Snowy Mountains scheme. There are two Los Angeles, California aqueducts, the Owens Valley aqueduct (completed 1913) and the Second Los Angeles Aqueduct (completed 1970) which also include extensive use of pipelines. The Great Manmade River of Libya supplies of water each day to Tripoli, Benghazi, Sirte, and several other cities in Libya. The pipeline is over long, and is connected to wells tapping an aquifer over underground. Other systems
District heating
District heating or teleheating systems consist of a network of insulated feed and return pipes which transport heated water, pressurized hot water, or sometimes steam to the customer. While steam is hottest and may be used in industrial processes due to its higher temperature, it is less efficient to produce and transport due to greater heat losses. Heat transfer oils are generally not used for economic and ecological reasons. The typical annual loss of thermal energy through distribution is around 10%, as seen in Norway's district heating network. District heating pipelines are normally installed underground, with some exceptions. Within the system, heat storage may be installed to even out peak load demands. Heat is transferred into the central heating of the dwellings through heat exchangers at heat substations, without mixing of the fluids in either system. Beer
Bars in the Veltins Arena, a major football ground in Gelsenkirchen, Germany, are interconnected by a long beer pipeline. In Randers city in Denmark, the so called Thor Beer pipeline was operated. Originally, copper pipes ran directly from the brewery, but when the brewery moved out of the city in the 1990s, Thor Beer replaced it with a giant tank. A three kilometer beer pipeline was completed in Bruges, Belgium in September 2016 to reduce truck traffic on the city streets. Brine
The village of Hallstatt in Austria, which is known for its long history of salt mining, claims to contain "the oldest industrial pipeline in the world", dating back to 1595. It was constructed from 13,000 hollowed out tree trunks to transport brine from Hallstatt to Ebensee. Milk
Between 1978 and 1994, a 15 km milk pipeline ran between the Dutch island of Ameland and Holwerd on the mainland, of which 8 km was beneath the Wadden Sea. Every day, 30,000 litres of milk produced on the island were transported to be processed on the mainland. In 1994, the pipeline was abandoned. Marine pipelines
In places, a pipeline may have to cross water expanses, such as small seas, straits and rivers. In many instances, they lie entirely on the seabed. These pipelines are referred to as "marine" pipelines (also, "submarine" or "offshore" pipelines). They are used primarily to carry oil or gas, but transportation of water is also important. The former is an intrafield pipeline, in the sense that it is used to connect subsea wellheads, manifolds and the platform within a particular development field. The latter, sometimes referred to as an "export pipeline", is used to bring the resource to shore. Russia has "Pipeline Troops" as part of the Rear Services, who are trained to build and repair pipelines. Russia is the only country to have Pipeline Troops. The U. S. government, mainly through the EPA, the FERC and others, reviews proposed pipeline projects in order to comply with the Clean Water Act, the National Environmental Policy Act, other laws and, in some cases, municipal laws. The Biden administration has sought to permit the respective states and tribal groups to appraise and potentially block the proposed projects. Operation
Field devices are instrumentation, data gathering units and communication systems. The field instrumentation includes flow, pressure, and temperature gauges/transmitters, and other devices to measure the relevant data required. These instruments are installed along the pipeline on some specific locations, such as injection or delivery stations, pump stations (liquid pipelines) or compressor stations (gas pipelines), and block valve stations. The information measured by these field instruments is then gathered in local remote terminal units (RTU) that transfer the field data to a central location in real time using communication systems, such as satellite channels, microwave links, or cellular phone connections. Pipelines are controlled and operated remotely, from what is usually known as the "Main Control Room". In this center, all the data related to field measurement is consolidated in one central database. The data is received from multiple RTUs along the pipeline. It is common to find RTUs installed at every station along the pipeline. The SCADA system at the Main Control Room receives all the field data and presents it to the pipeline operator through a set of screens or Human Machine Interface, showing the operational conditions of the pipeline. The operator can monitor the hydraulic conditions of the line, as well as send operational commands (open/close valves, turn on/off compressors or pumps, change setpoints, etc.) through the SCADA system to the field. To optimize and secure the operation of these assets, some pipeline companies are using what is called "Advanced Pipeline Applications", which are software tools installed on top of the SCADA system, that provide extended functionality to perform leak detection, leak location, batch tracking (liquid lines), pig tracking, composition tracking, predictive modeling, look ahead modeling, and operator training. Technology
Components
Pipeline networks are composed of several pieces of equipment that operate together to move products from location to location. The main elements of a pipeline system are:
Initial injection station Known also as "supply" or "inlet" station, is the beginning of the system, where the product is injected into the line. Storage facilities, pumps or compressors are usually located at these locations. Compressor/pump stations Pumps for liquid pipelines and compressors for gas pipelines, are located along the line to move the product through the pipeline. The location of these stations is defined by the topography of the terrain, the type of product being transported, or operational conditions of the network. Partial delivery station Known also as "intermediate stations", these facilities allow the pipeline operator to deliver part of the product being transported. Block valve station These are the first line of protection for pipelines. With these valves the operator can isolate any segment of the line for maintenance work or isolate a rupture or leak. Block valve stations are usually located every 20 to 30 mile (48 km), depending on the type of pipeline. Even though it is not a design rule, it is a very usual practice in liquid pipelines. The location of these stations depends exclusively on the nature of the product being transported, the trajectory of the pipeline and/or the operational conditions of the line. Regulator station This is a special type of valve station, where the operator can release some of the pressure from the line. Regulators are usually located at the downhill side of a peak. Final delivery station Known also as "outlet" stations or terminals, this is where the product will be distributed to the consumer. It could be a tank terminal for liquid pipelines or a connection to a distribution network for gas pipelines. Leak detection systems
Since oil and gas pipelines are an important asset of the economic development of almost any country, it has been required either by government regulations or internal policies to ensure the safety of the assets, and the population and environment where these pipelines run. Pipeline companies face government regulation, environmental constraints and social situations. Government regulations may define minimum staff to run the operation, operator training requirements, pipeline facilities, technology and applications required to ensure operational safety. For example, in the State of Washington it is mandatory for pipeline operators to be able to detect and locate leaks of 8 percent of maximum flow within fifteen minutes or less. Social factors also affect the operation of pipelines. Product theft is sometimes also a problem for pipeline companies. In this case, the detection levels should be under two percent of maximum flow, with a high expectation for location accuracy. Various technologies and strategies have been implemented for monitoring pipelines, from physically walking the lines to satellite surveillance. The most common technology to protect pipelines from occasional leaks is Computational Pipeline Monitoring or CPM. CPM takes information from the field related to pressures, flows, and temperatures to estimate the hydraulic behavior of the product being transported. Once the estimation is completed, the results are compared to other field references to detect the presence of an anomaly or unexpected situation, which may be related to a leak. The American Petroleum Institute has published several articles related to the performance of CPM in liquids pipelines. The API Publications are:
RAM 1130 – Computational pipeline monitoring for liquids pipelines
API 1149 – Pipeline variable uncertainties & their effects on leak detectability
Where a pipeline containing passes under a road or railway, it is usually enclosed in a protective casing. This casing is vented to the atmosphere to prevent the build up of flammable gases or corrosive substances, and to allow the air inside the casing to be sampled to detect leaks. The casing vent, a pipe protruding from the ground, often doubles as a warning marker called a casing vent marker''.
Бразилияда этанол тасымалы үшін құбырлар пайдаланылған, сондай-ақ Бразилия мен АҚШ-та бірнеше этанол құбыр жобалары бар. Этанолды құбыр арқылы тасымалдаумен байланысты негізгі мәселелер – оның коррозиялық сипаты және құбырларда су мен қосымша заттарды сіңіруге бейімділігі, бұл мұнай мен табиғи газ үшін мәселе емес. Көлемінің жеткіліксіздігі және тиімділігі этанол құбырларын салуды шектейтін басқа да факторлар болып табылады. АҚШ-та этанолдың аз ғана бөлігі құбыр арқылы тасымалданады. Көптеген этанол теміржолмен тасымалданады, негізгі баламалары жүк көлігі және баржалар болып табылады. Этанолды құбыр арқылы жеткізу ең қолайлы нұсқа, бірақ этанолдың суға және еріткіш қасиеттеріне байланысты арнайы құбырды пайдалану немесе ескі құбырларды тазалау қажет. Көмір және кен.
A pipeline is a system of pipes for long distance transportation of a liquid or gas, typically to a market area for consumption. The latest data from 2014 gives a total of slightly less than of pipeline in 120 countries around the world. The United States had 65%, Russia had 8%, and Canada had 3%, thus 76% of all pipeline were in these three countries. Pipeline and Gas Journal'''s worldwide survey figures indicate that of pipelines are planned and under construction. Of these, represent projects in the planning and design phase; reflect pipelines in various stages of construction. Liquids and gases are transported in pipelines, and any chemically stable substance can be sent through a pipeline. Pipelines exist for the transport of crude and refined petroleum, fuels – such as oil, natural gas and biofuels – and other fluids including sewage, slurry, water, beer, hot water or steam for shorter distances. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. Oil pipelines are made from steel or plastic tubes which are usually buried. The oil is moved through the pipelines by pump stations along the pipeline. Natural gas (and similar gaseous fuels) are pressurized into liquids known as natural gas liquids (NGLs). Natural gas pipelines are constructed of carbon steel. Hydrogen pipeline transport is the transportation of hydrogen through a pipe. Pipelines are one of the safest ways of transporting materials as compared to road or rail, and hence in war, pipelines are often the target of military attacks. Oil and natural gas
It is well documented when the first crude oil pipeline was built. Credit for the development of pipeline transport belongs indisputably to the Oil Transport Association, which first constructed a wrought iron pipeline over a 6 mile (10 km) track from an oil field in Pennsylvania to a railroad station in Oil Creek, in the 1860s. Pipelines are generally the most economical way to transport large quantities of oil, refined oil products or natural gas over land. For example, in 2014, pipeline transport of crude oil cost about $5 per barrel, while rail transport cost about $10 to $15 per barrel. Trucking has even higher costs due to the additional labor required; employment on completed pipelines represents only "1% of that of the trucking industry.". In the United States, 70% of crude oil and petroleum products are shipped by pipeline. (23% are by ship, 4% by truck, and 3% by rail) In Canada for natural gas and petroleum products, 97% are shipped by pipeline. As more North American pipelines are built, even more exports of LNG, propane, butane, and other natural gas products occur on all three US coasts. To give insight, North Dakota Bakken region's oil production has grown by 600% from 2007 to 2015. North Dakota oil companies are shipping huge amounts of oil by tanker rail car as they can direct the oil to the market that gives the best price, and rail cars can be used to avoid a congested oil pipeline to get the oil to a different pipeline in order to get the oil to market faster or to a different less busy oil refinery. However, pipelines provide a cheaper means to transport by volume. Enbridge in Canada is applying to reverse an oil pipeline going from east to west (Line 9) and expanding it and using it to ship western Canadian bitumen oil eastward. From a presently rated 250,000 barrels equivalent per day pipeline, it will be expanded to between 1.0 and 1.3 million barrels per day. It will bring western oil to refineries in Ontario, Michigan, Ohio, Pennsylvania, Quebec and New York by early 2014. New Brunswick will also refine some of this western Canadian crude and export some crude and refined oil to Europe from its deep water oil ULCC loading port. Although pipelines can be built under the sea, that process is economically and technically demanding, so the majority of oil at sea is transported by tanker ships. Similarly, it is often more economically feasible to transport natural gas in the form of LNG, however the break even point between LNG and pipelines would depend on the volume of natural gas and the distance it travels. Growth of market
The market size for oil and gas pipeline construction experienced tremendous growth prior to the economic downturn in 2008. After faltering in 2009, demand for pipeline expansion and updating increased the following year as energy production grew. By 2012, almost 32,000 miles (51500 km) of North American pipeline were being planned or under construction. When pipelines are constrained, additional pipeline product transportation options may include the use of drag reducing agents, or by transporting product via truck or rail. Construction and operation
Oil pipelines are made from steel or plastic tubes with inner diameter typically from Most pipelines are typically buried at a depth of about To protect pipes from impact, abrasion, and corrosion, a variety of methods are used. These can include wood lagging (wood slats), concrete coating, rockshield, high density polyethylene, imported sand padding, sacrificial cathodes and padding machines. Crude oil contains varying amounts of paraffin wax and in colder climates wax buildup may occur within a pipeline. Often these pipelines are inspected and cleaned using pigging, the practice of using devices known as "pigs" to perform various maintenance operations on a pipeline. The devices are also known as "scrapers" or "Go devils". "Smart pigs" (also known as "intelligent" or "intelligence" pigs) are used to detect anomalies in the pipe such as dents, metal loss caused by corrosion, cracking or other mechanical damage. These devices are launched from pig launcher stations and travel through the pipeline to be received at any other station down stream, either cleaning wax deposits and material that may have accumulated inside the line or inspecting and recording the condition of the line. For natural gas, pipelines are constructed of carbon steel and vary in size from in diameter, depending on the type of pipeline. The gas is pressurized by compressor stations and is odorless unless mixed with a mercaptan odorant where required by a regulating authority. Ammonia
A major ammonia pipeline is the Ukrainian Transammiak line connecting the TogliattiAzot facility in Russia to the exporting Black Sea port of Odesa. Alcohol fuels
Pipelines have been used for transportation of ethanol in Brazil, and there are several ethanol pipeline projects in Brazil and the United States. The main problems related to the transport of ethanol by pipeline are its corrosive nature and tendency to absorb water and impurities in pipelines, which are not problems with oil and natural gas. Insufficient volumes and cost effectiveness are other considerations limiting construction of ethanol pipelines. In the US minimal amounts of ethanol are transported by pipeline. Most ethanol is shipped by rail, the main alternatives being truck and barge. Delivering ethanol by pipeline is the most desirable option, but ethanol's affinity for water and solvent properties require the use of a dedicated pipeline, or significant cleanup of existing pipelines. Coal and ore
Slurry pipelines are sometimes used to transport coal or ore from mines. The material to be transported is closely mixed with water before being introduced to the pipeline; at the far end, the material must be dried. One example is a slurry pipeline which is planned to transport iron ore from the Minas Rio mine (producing 26.5 million tonnes per year) to the Port of Açu in Brazil. An existing example is the Savage River Slurry pipeline in Tasmania, Australia, possibly the world's first when it was built in 1967. It includes a bridge span at above the Savage River. Hydrogen
Hydrogen pipeline transport is a transportation of hydrogen through a pipe as part of the hydrogen infrastructure. Hydrogen pipeline transport is used to connect the point of hydrogen production or delivery of hydrogen with the point of demand, with transport costs similar to CNG, the technology is proven. Most hydrogen is produced at the place of demand with every 50 to 100 mile (161 km) an industrial production facility. The 1938 Rhine Ruhr hydrogen pipeline is still in operation. as of 2004, there are 900 mile (1448 km) of low pressure hydrogen pipelines in the US and 930 mile (1497 km) in Europe. Water
Two millennia ago, the ancient Romans made use of large aqueducts to transport water from higher elevations by building the aqueducts in graduated segments that allowed gravity to push the water along until it reached its destination. Hundreds of these were built throughout Europe and elsewhere, and along with flour mills were considered the lifeline of the Roman Empire. The ancient Chinese also made use of channels and pipe systems for public works. The famous Han dynasty court eunuch Zhang Rang (d. 189 AD) once ordered the engineer Bi Lan to construct a series of square pallet chain pumps outside the capital city of Luoyang. These chain pumps serviced the imperial palaces and living quarters of the capital city as the water lifted by the chain pumps was brought in by a stoneware pipe system. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. The Goldfields Water Supply Scheme in Western Australia using 750 mm (30 inch) pipe and completed in 1903 was the largest water supply scheme of its time. Examples of significant water pipelines in South Australia are the Morgan Whyalla pipeline (completed 1944) and Mannum Adelaide pipeline (completed 1955) pipelines, both part of the larger Snowy Mountains scheme. There are two Los Angeles, California aqueducts, the Owens Valley aqueduct (completed 1913) and the Second Los Angeles Aqueduct (completed 1970) which also include extensive use of pipelines. The Great Manmade River of Libya supplies of water each day to Tripoli, Benghazi, Sirte, and several other cities in Libya. The pipeline is over long, and is connected to wells tapping an aquifer over underground. Other systems
District heating
District heating or teleheating systems consist of a network of insulated feed and return pipes which transport heated water, pressurized hot water, or sometimes steam to the customer. While steam is hottest and may be used in industrial processes due to its higher temperature, it is less efficient to produce and transport due to greater heat losses. Heat transfer oils are generally not used for economic and ecological reasons. The typical annual loss of thermal energy through distribution is around 10%, as seen in Norway's district heating network. District heating pipelines are normally installed underground, with some exceptions. Within the system, heat storage may be installed to even out peak load demands. Heat is transferred into the central heating of the dwellings through heat exchangers at heat substations, without mixing of the fluids in either system. Beer
Bars in the Veltins Arena, a major football ground in Gelsenkirchen, Germany, are interconnected by a long beer pipeline. In Randers city in Denmark, the so called Thor Beer pipeline was operated. Originally, copper pipes ran directly from the brewery, but when the brewery moved out of the city in the 1990s, Thor Beer replaced it with a giant tank. A three kilometer beer pipeline was completed in Bruges, Belgium in September 2016 to reduce truck traffic on the city streets. Brine
The village of Hallstatt in Austria, which is known for its long history of salt mining, claims to contain "the oldest industrial pipeline in the world", dating back to 1595. It was constructed from 13,000 hollowed out tree trunks to transport brine from Hallstatt to Ebensee. Milk
Between 1978 and 1994, a 15 km milk pipeline ran between the Dutch island of Ameland and Holwerd on the mainland, of which 8 km was beneath the Wadden Sea. Every day, 30,000 litres of milk produced on the island were transported to be processed on the mainland. In 1994, the pipeline was abandoned. Marine pipelines
In places, a pipeline may have to cross water expanses, such as small seas, straits and rivers. In many instances, they lie entirely on the seabed. These pipelines are referred to as "marine" pipelines (also, "submarine" or "offshore" pipelines). They are used primarily to carry oil or gas, but transportation of water is also important. The former is an intrafield pipeline, in the sense that it is used to connect subsea wellheads, manifolds and the platform within a particular development field. The latter, sometimes referred to as an "export pipeline", is used to bring the resource to shore. Russia has "Pipeline Troops" as part of the Rear Services, who are trained to build and repair pipelines. Russia is the only country to have Pipeline Troops. The U. S. government, mainly through the EPA, the FERC and others, reviews proposed pipeline projects in order to comply with the Clean Water Act, the National Environmental Policy Act, other laws and, in some cases, municipal laws. The Biden administration has sought to permit the respective states and tribal groups to appraise and potentially block the proposed projects. Operation
Field devices are instrumentation, data gathering units and communication systems. The field instrumentation includes flow, pressure, and temperature gauges/transmitters, and other devices to measure the relevant data required. These instruments are installed along the pipeline on some specific locations, such as injection or delivery stations, pump stations (liquid pipelines) or compressor stations (gas pipelines), and block valve stations. The information measured by these field instruments is then gathered in local remote terminal units (RTU) that transfer the field data to a central location in real time using communication systems, such as satellite channels, microwave links, or cellular phone connections. Pipelines are controlled and operated remotely, from what is usually known as the "Main Control Room". In this center, all the data related to field measurement is consolidated in one central database. The data is received from multiple RTUs along the pipeline. It is common to find RTUs installed at every station along the pipeline. The SCADA system at the Main Control Room receives all the field data and presents it to the pipeline operator through a set of screens or Human Machine Interface, showing the operational conditions of the pipeline. The operator can monitor the hydraulic conditions of the line, as well as send operational commands (open/close valves, turn on/off compressors or pumps, change setpoints, etc.) through the SCADA system to the field. To optimize and secure the operation of these assets, some pipeline companies are using what is called "Advanced Pipeline Applications", which are software tools installed on top of the SCADA system, that provide extended functionality to perform leak detection, leak location, batch tracking (liquid lines), pig tracking, composition tracking, predictive modeling, look ahead modeling, and operator training. Technology
Components
Pipeline networks are composed of several pieces of equipment that operate together to move products from location to location. The main elements of a pipeline system are:
Initial injection station Known also as "supply" or "inlet" station, is the beginning of the system, where the product is injected into the line. Storage facilities, pumps or compressors are usually located at these locations. Compressor/pump stations Pumps for liquid pipelines and compressors for gas pipelines, are located along the line to move the product through the pipeline. The location of these stations is defined by the topography of the terrain, the type of product being transported, or operational conditions of the network. Partial delivery station Known also as "intermediate stations", these facilities allow the pipeline operator to deliver part of the product being transported. Block valve station These are the first line of protection for pipelines. With these valves the operator can isolate any segment of the line for maintenance work or isolate a rupture or leak. Block valve stations are usually located every 20 to 30 mile (48 km), depending on the type of pipeline. Even though it is not a design rule, it is a very usual practice in liquid pipelines. The location of these stations depends exclusively on the nature of the product being transported, the trajectory of the pipeline and/or the operational conditions of the line. Regulator station This is a special type of valve station, where the operator can release some of the pressure from the line. Regulators are usually located at the downhill side of a peak. Final delivery station Known also as "outlet" stations or terminals, this is where the product will be distributed to the consumer. It could be a tank terminal for liquid pipelines or a connection to a distribution network for gas pipelines. Leak detection systems
Since oil and gas pipelines are an important asset of the economic development of almost any country, it has been required either by government regulations or internal policies to ensure the safety of the assets, and the population and environment where these pipelines run. Pipeline companies face government regulation, environmental constraints and social situations. Government regulations may define minimum staff to run the operation, operator training requirements, pipeline facilities, technology and applications required to ensure operational safety. For example, in the State of Washington it is mandatory for pipeline operators to be able to detect and locate leaks of 8 percent of maximum flow within fifteen minutes or less. Social factors also affect the operation of pipelines. Product theft is sometimes also a problem for pipeline companies. In this case, the detection levels should be under two percent of maximum flow, with a high expectation for location accuracy. Various technologies and strategies have been implemented for monitoring pipelines, from physically walking the lines to satellite surveillance. The most common technology to protect pipelines from occasional leaks is Computational Pipeline Monitoring or CPM. CPM takes information from the field related to pressures, flows, and temperatures to estimate the hydraulic behavior of the product being transported. Once the estimation is completed, the results are compared to other field references to detect the presence of an anomaly or unexpected situation, which may be related to a leak. The American Petroleum Institute has published several articles related to the performance of CPM in liquids pipelines. The API Publications are:
RAM 1130 – Computational pipeline monitoring for liquids pipelines
API 1149 – Pipeline variable uncertainties & their effects on leak detectability
Where a pipeline containing passes under a road or railway, it is usually enclosed in a protective casing. This casing is vented to the atmosphere to prevent the build up of flammable gases or corrosive substances, and to allow the air inside the casing to be sampled to detect leaks. The casing vent, a pipe protruding from the ground, often doubles as a warning marker called a casing vent marker''.
Шлам құбырлары көмірді немесе кенді шахталардан тасымалдау үшін кейде қолданылады. Тасымалданатын материал сумен жақын араласқаннан кейін құбырға енгізіледі, ал соңында материал кептірілуі керек. Мысалы, Минас Рио кенінен (жылдық 26,5 миллион тонна өндіріс) Бразилиядағы Аку портына темір кенін тасымалдауға арналған шлам құбыры жоспарлануда. Қазіргі мысал – Тасманиядағы Savage River шлам құбыры, Австралия, ол 1967 жылы салынған кезде әлемдегі бірінші құбыр болған. Онда Savage River-дің үстінен ... биіктікте ... көпірлік аймақ бар. Сутек.
A pipeline is a system of pipes for long distance transportation of a liquid or gas, typically to a market area for consumption. The latest data from 2014 gives a total of slightly less than of pipeline in 120 countries around the world. The United States had 65%, Russia had 8%, and Canada had 3%, thus 76% of all pipeline were in these three countries. Pipeline and Gas Journal'''s worldwide survey figures indicate that of pipelines are planned and under construction. Of these, represent projects in the planning and design phase; reflect pipelines in various stages of construction. Liquids and gases are transported in pipelines, and any chemically stable substance can be sent through a pipeline. Pipelines exist for the transport of crude and refined petroleum, fuels – such as oil, natural gas and biofuels – and other fluids including sewage, slurry, water, beer, hot water or steam for shorter distances. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. Oil pipelines are made from steel or plastic tubes which are usually buried. The oil is moved through the pipelines by pump stations along the pipeline. Natural gas (and similar gaseous fuels) are pressurized into liquids known as natural gas liquids (NGLs). Natural gas pipelines are constructed of carbon steel. Hydrogen pipeline transport is the transportation of hydrogen through a pipe. Pipelines are one of the safest ways of transporting materials as compared to road or rail, and hence in war, pipelines are often the target of military attacks. Oil and natural gas
It is well documented when the first crude oil pipeline was built. Credit for the development of pipeline transport belongs indisputably to the Oil Transport Association, which first constructed a wrought iron pipeline over a 6 mile (10 km) track from an oil field in Pennsylvania to a railroad station in Oil Creek, in the 1860s. Pipelines are generally the most economical way to transport large quantities of oil, refined oil products or natural gas over land. For example, in 2014, pipeline transport of crude oil cost about $5 per barrel, while rail transport cost about $10 to $15 per barrel. Trucking has even higher costs due to the additional labor required; employment on completed pipelines represents only "1% of that of the trucking industry.". In the United States, 70% of crude oil and petroleum products are shipped by pipeline. (23% are by ship, 4% by truck, and 3% by rail) In Canada for natural gas and petroleum products, 97% are shipped by pipeline. As more North American pipelines are built, even more exports of LNG, propane, butane, and other natural gas products occur on all three US coasts. To give insight, North Dakota Bakken region's oil production has grown by 600% from 2007 to 2015. North Dakota oil companies are shipping huge amounts of oil by tanker rail car as they can direct the oil to the market that gives the best price, and rail cars can be used to avoid a congested oil pipeline to get the oil to a different pipeline in order to get the oil to market faster or to a different less busy oil refinery. However, pipelines provide a cheaper means to transport by volume. Enbridge in Canada is applying to reverse an oil pipeline going from east to west (Line 9) and expanding it and using it to ship western Canadian bitumen oil eastward. From a presently rated 250,000 barrels equivalent per day pipeline, it will be expanded to between 1.0 and 1.3 million barrels per day. It will bring western oil to refineries in Ontario, Michigan, Ohio, Pennsylvania, Quebec and New York by early 2014. New Brunswick will also refine some of this western Canadian crude and export some crude and refined oil to Europe from its deep water oil ULCC loading port. Although pipelines can be built under the sea, that process is economically and technically demanding, so the majority of oil at sea is transported by tanker ships. Similarly, it is often more economically feasible to transport natural gas in the form of LNG, however the break even point between LNG and pipelines would depend on the volume of natural gas and the distance it travels. Growth of market
The market size for oil and gas pipeline construction experienced tremendous growth prior to the economic downturn in 2008. After faltering in 2009, demand for pipeline expansion and updating increased the following year as energy production grew. By 2012, almost 32,000 miles (51500 km) of North American pipeline were being planned or under construction. When pipelines are constrained, additional pipeline product transportation options may include the use of drag reducing agents, or by transporting product via truck or rail. Construction and operation
Oil pipelines are made from steel or plastic tubes with inner diameter typically from Most pipelines are typically buried at a depth of about To protect pipes from impact, abrasion, and corrosion, a variety of methods are used. These can include wood lagging (wood slats), concrete coating, rockshield, high density polyethylene, imported sand padding, sacrificial cathodes and padding machines. Crude oil contains varying amounts of paraffin wax and in colder climates wax buildup may occur within a pipeline. Often these pipelines are inspected and cleaned using pigging, the practice of using devices known as "pigs" to perform various maintenance operations on a pipeline. The devices are also known as "scrapers" or "Go devils". "Smart pigs" (also known as "intelligent" or "intelligence" pigs) are used to detect anomalies in the pipe such as dents, metal loss caused by corrosion, cracking or other mechanical damage. These devices are launched from pig launcher stations and travel through the pipeline to be received at any other station down stream, either cleaning wax deposits and material that may have accumulated inside the line or inspecting and recording the condition of the line. For natural gas, pipelines are constructed of carbon steel and vary in size from in diameter, depending on the type of pipeline. The gas is pressurized by compressor stations and is odorless unless mixed with a mercaptan odorant where required by a regulating authority. Ammonia
A major ammonia pipeline is the Ukrainian Transammiak line connecting the TogliattiAzot facility in Russia to the exporting Black Sea port of Odesa. Alcohol fuels
Pipelines have been used for transportation of ethanol in Brazil, and there are several ethanol pipeline projects in Brazil and the United States. The main problems related to the transport of ethanol by pipeline are its corrosive nature and tendency to absorb water and impurities in pipelines, which are not problems with oil and natural gas. Insufficient volumes and cost effectiveness are other considerations limiting construction of ethanol pipelines. In the US minimal amounts of ethanol are transported by pipeline. Most ethanol is shipped by rail, the main alternatives being truck and barge. Delivering ethanol by pipeline is the most desirable option, but ethanol's affinity for water and solvent properties require the use of a dedicated pipeline, or significant cleanup of existing pipelines. Coal and ore
Slurry pipelines are sometimes used to transport coal or ore from mines. The material to be transported is closely mixed with water before being introduced to the pipeline; at the far end, the material must be dried. One example is a slurry pipeline which is planned to transport iron ore from the Minas Rio mine (producing 26.5 million tonnes per year) to the Port of Açu in Brazil. An existing example is the Savage River Slurry pipeline in Tasmania, Australia, possibly the world's first when it was built in 1967. It includes a bridge span at above the Savage River. Hydrogen
Hydrogen pipeline transport is a transportation of hydrogen through a pipe as part of the hydrogen infrastructure. Hydrogen pipeline transport is used to connect the point of hydrogen production or delivery of hydrogen with the point of demand, with transport costs similar to CNG, the technology is proven. Most hydrogen is produced at the place of demand with every 50 to 100 mile (161 km) an industrial production facility. The 1938 Rhine Ruhr hydrogen pipeline is still in operation. as of 2004, there are 900 mile (1448 km) of low pressure hydrogen pipelines in the US and 930 mile (1497 km) in Europe. Water
Two millennia ago, the ancient Romans made use of large aqueducts to transport water from higher elevations by building the aqueducts in graduated segments that allowed gravity to push the water along until it reached its destination. Hundreds of these were built throughout Europe and elsewhere, and along with flour mills were considered the lifeline of the Roman Empire. The ancient Chinese also made use of channels and pipe systems for public works. The famous Han dynasty court eunuch Zhang Rang (d. 189 AD) once ordered the engineer Bi Lan to construct a series of square pallet chain pumps outside the capital city of Luoyang. These chain pumps serviced the imperial palaces and living quarters of the capital city as the water lifted by the chain pumps was brought in by a stoneware pipe system. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. The Goldfields Water Supply Scheme in Western Australia using 750 mm (30 inch) pipe and completed in 1903 was the largest water supply scheme of its time. Examples of significant water pipelines in South Australia are the Morgan Whyalla pipeline (completed 1944) and Mannum Adelaide pipeline (completed 1955) pipelines, both part of the larger Snowy Mountains scheme. There are two Los Angeles, California aqueducts, the Owens Valley aqueduct (completed 1913) and the Second Los Angeles Aqueduct (completed 1970) which also include extensive use of pipelines. The Great Manmade River of Libya supplies of water each day to Tripoli, Benghazi, Sirte, and several other cities in Libya. The pipeline is over long, and is connected to wells tapping an aquifer over underground. Other systems
District heating
District heating or teleheating systems consist of a network of insulated feed and return pipes which transport heated water, pressurized hot water, or sometimes steam to the customer. While steam is hottest and may be used in industrial processes due to its higher temperature, it is less efficient to produce and transport due to greater heat losses. Heat transfer oils are generally not used for economic and ecological reasons. The typical annual loss of thermal energy through distribution is around 10%, as seen in Norway's district heating network. District heating pipelines are normally installed underground, with some exceptions. Within the system, heat storage may be installed to even out peak load demands. Heat is transferred into the central heating of the dwellings through heat exchangers at heat substations, without mixing of the fluids in either system. Beer
Bars in the Veltins Arena, a major football ground in Gelsenkirchen, Germany, are interconnected by a long beer pipeline. In Randers city in Denmark, the so called Thor Beer pipeline was operated. Originally, copper pipes ran directly from the brewery, but when the brewery moved out of the city in the 1990s, Thor Beer replaced it with a giant tank. A three kilometer beer pipeline was completed in Bruges, Belgium in September 2016 to reduce truck traffic on the city streets. Brine
The village of Hallstatt in Austria, which is known for its long history of salt mining, claims to contain "the oldest industrial pipeline in the world", dating back to 1595. It was constructed from 13,000 hollowed out tree trunks to transport brine from Hallstatt to Ebensee. Milk
Between 1978 and 1994, a 15 km milk pipeline ran between the Dutch island of Ameland and Holwerd on the mainland, of which 8 km was beneath the Wadden Sea. Every day, 30,000 litres of milk produced on the island were transported to be processed on the mainland. In 1994, the pipeline was abandoned. Marine pipelines
In places, a pipeline may have to cross water expanses, such as small seas, straits and rivers. In many instances, they lie entirely on the seabed. These pipelines are referred to as "marine" pipelines (also, "submarine" or "offshore" pipelines). They are used primarily to carry oil or gas, but transportation of water is also important. The former is an intrafield pipeline, in the sense that it is used to connect subsea wellheads, manifolds and the platform within a particular development field. The latter, sometimes referred to as an "export pipeline", is used to bring the resource to shore. Russia has "Pipeline Troops" as part of the Rear Services, who are trained to build and repair pipelines. Russia is the only country to have Pipeline Troops. The U. S. government, mainly through the EPA, the FERC and others, reviews proposed pipeline projects in order to comply with the Clean Water Act, the National Environmental Policy Act, other laws and, in some cases, municipal laws. The Biden administration has sought to permit the respective states and tribal groups to appraise and potentially block the proposed projects. Operation
Field devices are instrumentation, data gathering units and communication systems. The field instrumentation includes flow, pressure, and temperature gauges/transmitters, and other devices to measure the relevant data required. These instruments are installed along the pipeline on some specific locations, such as injection or delivery stations, pump stations (liquid pipelines) or compressor stations (gas pipelines), and block valve stations. The information measured by these field instruments is then gathered in local remote terminal units (RTU) that transfer the field data to a central location in real time using communication systems, such as satellite channels, microwave links, or cellular phone connections. Pipelines are controlled and operated remotely, from what is usually known as the "Main Control Room". In this center, all the data related to field measurement is consolidated in one central database. The data is received from multiple RTUs along the pipeline. It is common to find RTUs installed at every station along the pipeline. The SCADA system at the Main Control Room receives all the field data and presents it to the pipeline operator through a set of screens or Human Machine Interface, showing the operational conditions of the pipeline. The operator can monitor the hydraulic conditions of the line, as well as send operational commands (open/close valves, turn on/off compressors or pumps, change setpoints, etc.) through the SCADA system to the field. To optimize and secure the operation of these assets, some pipeline companies are using what is called "Advanced Pipeline Applications", which are software tools installed on top of the SCADA system, that provide extended functionality to perform leak detection, leak location, batch tracking (liquid lines), pig tracking, composition tracking, predictive modeling, look ahead modeling, and operator training. Technology
Components
Pipeline networks are composed of several pieces of equipment that operate together to move products from location to location. The main elements of a pipeline system are:
Initial injection station Known also as "supply" or "inlet" station, is the beginning of the system, where the product is injected into the line. Storage facilities, pumps or compressors are usually located at these locations. Compressor/pump stations Pumps for liquid pipelines and compressors for gas pipelines, are located along the line to move the product through the pipeline. The location of these stations is defined by the topography of the terrain, the type of product being transported, or operational conditions of the network. Partial delivery station Known also as "intermediate stations", these facilities allow the pipeline operator to deliver part of the product being transported. Block valve station These are the first line of protection for pipelines. With these valves the operator can isolate any segment of the line for maintenance work or isolate a rupture or leak. Block valve stations are usually located every 20 to 30 mile (48 km), depending on the type of pipeline. Even though it is not a design rule, it is a very usual practice in liquid pipelines. The location of these stations depends exclusively on the nature of the product being transported, the trajectory of the pipeline and/or the operational conditions of the line. Regulator station This is a special type of valve station, where the operator can release some of the pressure from the line. Regulators are usually located at the downhill side of a peak. Final delivery station Known also as "outlet" stations or terminals, this is where the product will be distributed to the consumer. It could be a tank terminal for liquid pipelines or a connection to a distribution network for gas pipelines. Leak detection systems
Since oil and gas pipelines are an important asset of the economic development of almost any country, it has been required either by government regulations or internal policies to ensure the safety of the assets, and the population and environment where these pipelines run. Pipeline companies face government regulation, environmental constraints and social situations. Government regulations may define minimum staff to run the operation, operator training requirements, pipeline facilities, technology and applications required to ensure operational safety. For example, in the State of Washington it is mandatory for pipeline operators to be able to detect and locate leaks of 8 percent of maximum flow within fifteen minutes or less. Social factors also affect the operation of pipelines. Product theft is sometimes also a problem for pipeline companies. In this case, the detection levels should be under two percent of maximum flow, with a high expectation for location accuracy. Various technologies and strategies have been implemented for monitoring pipelines, from physically walking the lines to satellite surveillance. The most common technology to protect pipelines from occasional leaks is Computational Pipeline Monitoring or CPM. CPM takes information from the field related to pressures, flows, and temperatures to estimate the hydraulic behavior of the product being transported. Once the estimation is completed, the results are compared to other field references to detect the presence of an anomaly or unexpected situation, which may be related to a leak. The American Petroleum Institute has published several articles related to the performance of CPM in liquids pipelines. The API Publications are:
RAM 1130 – Computational pipeline monitoring for liquids pipelines
API 1149 – Pipeline variable uncertainties & their effects on leak detectability
Where a pipeline containing passes under a road or railway, it is usually enclosed in a protective casing. This casing is vented to the atmosphere to prevent the build up of flammable gases or corrosive substances, and to allow the air inside the casing to be sampled to detect leaks. The casing vent, a pipe protruding from the ground, often doubles as a warning marker called a casing vent marker''.
Сутекті құбыр тасымалы...
A pipeline is a system of pipes for long distance transportation of a liquid or gas, typically to a market area for consumption. The latest data from 2014 gives a total of slightly less than of pipeline in 120 countries around the world. The United States had 65%, Russia had 8%, and Canada had 3%, thus 76% of all pipeline were in these three countries. Pipeline and Gas Journal'''s worldwide survey figures indicate that of pipelines are planned and under construction. Of these, represent projects in the planning and design phase; reflect pipelines in various stages of construction. Liquids and gases are transported in pipelines, and any chemically stable substance can be sent through a pipeline. Pipelines exist for the transport of crude and refined petroleum, fuels – such as oil, natural gas and biofuels – and other fluids including sewage, slurry, water, beer, hot water or steam for shorter distances. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. Oil pipelines are made from steel or plastic tubes which are usually buried. The oil is moved through the pipelines by pump stations along the pipeline. Natural gas (and similar gaseous fuels) are pressurized into liquids known as natural gas liquids (NGLs). Natural gas pipelines are constructed of carbon steel. Hydrogen pipeline transport is the transportation of hydrogen through a pipe. Pipelines are one of the safest ways of transporting materials as compared to road or rail, and hence in war, pipelines are often the target of military attacks. Oil and natural gas
It is well documented when the first crude oil pipeline was built. Credit for the development of pipeline transport belongs indisputably to the Oil Transport Association, which first constructed a wrought iron pipeline over a 6 mile (10 km) track from an oil field in Pennsylvania to a railroad station in Oil Creek, in the 1860s. Pipelines are generally the most economical way to transport large quantities of oil, refined oil products or natural gas over land. For example, in 2014, pipeline transport of crude oil cost about $5 per barrel, while rail transport cost about $10 to $15 per barrel. Trucking has even higher costs due to the additional labor required; employment on completed pipelines represents only "1% of that of the trucking industry.". In the United States, 70% of crude oil and petroleum products are shipped by pipeline. (23% are by ship, 4% by truck, and 3% by rail) In Canada for natural gas and petroleum products, 97% are shipped by pipeline. As more North American pipelines are built, even more exports of LNG, propane, butane, and other natural gas products occur on all three US coasts. To give insight, North Dakota Bakken region's oil production has grown by 600% from 2007 to 2015. North Dakota oil companies are shipping huge amounts of oil by tanker rail car as they can direct the oil to the market that gives the best price, and rail cars can be used to avoid a congested oil pipeline to get the oil to a different pipeline in order to get the oil to market faster or to a different less busy oil refinery. However, pipelines provide a cheaper means to transport by volume. Enbridge in Canada is applying to reverse an oil pipeline going from east to west (Line 9) and expanding it and using it to ship western Canadian bitumen oil eastward. From a presently rated 250,000 barrels equivalent per day pipeline, it will be expanded to between 1.0 and 1.3 million barrels per day. It will bring western oil to refineries in Ontario, Michigan, Ohio, Pennsylvania, Quebec and New York by early 2014. New Brunswick will also refine some of this western Canadian crude and export some crude and refined oil to Europe from its deep water oil ULCC loading port. Although pipelines can be built under the sea, that process is economically and technically demanding, so the majority of oil at sea is transported by tanker ships. Similarly, it is often more economically feasible to transport natural gas in the form of LNG, however the break even point between LNG and pipelines would depend on the volume of natural gas and the distance it travels. Growth of market
The market size for oil and gas pipeline construction experienced tremendous growth prior to the economic downturn in 2008. After faltering in 2009, demand for pipeline expansion and updating increased the following year as energy production grew. By 2012, almost 32,000 miles (51500 km) of North American pipeline were being planned or under construction. When pipelines are constrained, additional pipeline product transportation options may include the use of drag reducing agents, or by transporting product via truck or rail. Construction and operation
Oil pipelines are made from steel or plastic tubes with inner diameter typically from Most pipelines are typically buried at a depth of about To protect pipes from impact, abrasion, and corrosion, a variety of methods are used. These can include wood lagging (wood slats), concrete coating, rockshield, high density polyethylene, imported sand padding, sacrificial cathodes and padding machines. Crude oil contains varying amounts of paraffin wax and in colder climates wax buildup may occur within a pipeline. Often these pipelines are inspected and cleaned using pigging, the practice of using devices known as "pigs" to perform various maintenance operations on a pipeline. The devices are also known as "scrapers" or "Go devils". "Smart pigs" (also known as "intelligent" or "intelligence" pigs) are used to detect anomalies in the pipe such as dents, metal loss caused by corrosion, cracking or other mechanical damage. These devices are launched from pig launcher stations and travel through the pipeline to be received at any other station down stream, either cleaning wax deposits and material that may have accumulated inside the line or inspecting and recording the condition of the line. For natural gas, pipelines are constructed of carbon steel and vary in size from in diameter, depending on the type of pipeline. The gas is pressurized by compressor stations and is odorless unless mixed with a mercaptan odorant where required by a regulating authority. Ammonia
A major ammonia pipeline is the Ukrainian Transammiak line connecting the TogliattiAzot facility in Russia to the exporting Black Sea port of Odesa. Alcohol fuels
Pipelines have been used for transportation of ethanol in Brazil, and there are several ethanol pipeline projects in Brazil and the United States. The main problems related to the transport of ethanol by pipeline are its corrosive nature and tendency to absorb water and impurities in pipelines, which are not problems with oil and natural gas. Insufficient volumes and cost effectiveness are other considerations limiting construction of ethanol pipelines. In the US minimal amounts of ethanol are transported by pipeline. Most ethanol is shipped by rail, the main alternatives being truck and barge. Delivering ethanol by pipeline is the most desirable option, but ethanol's affinity for water and solvent properties require the use of a dedicated pipeline, or significant cleanup of existing pipelines. Coal and ore
Slurry pipelines are sometimes used to transport coal or ore from mines. The material to be transported is closely mixed with water before being introduced to the pipeline; at the far end, the material must be dried. One example is a slurry pipeline which is planned to transport iron ore from the Minas Rio mine (producing 26.5 million tonnes per year) to the Port of Açu in Brazil. An existing example is the Savage River Slurry pipeline in Tasmania, Australia, possibly the world's first when it was built in 1967. It includes a bridge span at above the Savage River. Hydrogen
Hydrogen pipeline transport is a transportation of hydrogen through a pipe as part of the hydrogen infrastructure. Hydrogen pipeline transport is used to connect the point of hydrogen production or delivery of hydrogen with the point of demand, with transport costs similar to CNG, the technology is proven. Most hydrogen is produced at the place of demand with every 50 to 100 mile (161 km) an industrial production facility. The 1938 Rhine Ruhr hydrogen pipeline is still in operation. as of 2004, there are 900 mile (1448 km) of low pressure hydrogen pipelines in the US and 930 mile (1497 km) in Europe. Water
Two millennia ago, the ancient Romans made use of large aqueducts to transport water from higher elevations by building the aqueducts in graduated segments that allowed gravity to push the water along until it reached its destination. Hundreds of these were built throughout Europe and elsewhere, and along with flour mills were considered the lifeline of the Roman Empire. The ancient Chinese also made use of channels and pipe systems for public works. The famous Han dynasty court eunuch Zhang Rang (d. 189 AD) once ordered the engineer Bi Lan to construct a series of square pallet chain pumps outside the capital city of Luoyang. These chain pumps serviced the imperial palaces and living quarters of the capital city as the water lifted by the chain pumps was brought in by a stoneware pipe system. Pipelines are useful for transporting water for drinking or irrigation over long distances when it needs to move over hills, or where canals or channels are poor choices due to considerations of evaporation, pollution, or environmental impact. The Goldfields Water Supply Scheme in Western Australia using 750 mm (30 inch) pipe and completed in 1903 was the largest water supply scheme of its time. Examples of significant water pipelines in South Australia are the Morgan Whyalla pipeline (completed 1944) and Mannum Adelaide pipeline (completed 1955) pipelines, both part of the larger Snowy Mountains scheme. There are two Los Angeles, California aqueducts, the Owens Valley aqueduct (completed 1913) and the Second Los Angeles Aqueduct (completed 1970) which also include extensive use of pipelines. The Great Manmade River of Libya supplies of water each day to Tripoli, Benghazi, Sirte, and several other cities in Libya. The pipeline is over long, and is connected to wells tapping an aquifer over underground. Other systems
District heating
District heating or teleheating systems consist of a network of insulated feed and return pipes which transport heated water, pressurized hot water, or sometimes steam to the customer. While steam is hottest and may be used in industrial processes due to its higher temperature, it is less efficient to produce and transport due to greater heat losses. Heat transfer oils are generally not used for economic and ecological reasons. The typical annual loss of thermal energy through distribution is around 10%, as seen in Norway's district heating network. District heating pipelines are normally installed underground, with some exceptions. Within the system, heat storage may be installed to even out peak load demands. Heat is transferred into the central heating of the dwellings through heat exchangers at heat substations, without mixing of the fluids in either system. Beer
Bars in the Veltins Arena, a major football ground in Gelsenkirchen, Germany, are interconnected by a long beer pipeline. In Randers city in Denmark, the so called Thor Beer pipeline was operated. Originally, copper pipes ran directly from the brewery, but when the brewery moved out of the city in the 1990s, Thor Beer replaced it with a giant tank. A three kilometer beer pipeline was completed in Bruges, Belgium in September 2016 to reduce truck traffic on the city streets. Brine
The village of Hallstatt in Austria, which is known for its long history of salt mining, claims to contain "the oldest industrial pipeline in the world", dating back to 1595. It was constructed from 13,000 hollowed out tree trunks to transport brine from Hallstatt to Ebensee. Milk
Between 1978 and 1994, a 15 km milk pipeline ran between the Dutch island of Ameland and Holwerd on the mainland, of which 8 km was beneath the Wadden Sea. Every day, 30,000 litres of milk produced on the island were transported to be processed on the mainland. In 1994, the pipeline was abandoned. Marine pipelines
In places, a pipeline may have to cross water expanses, such as small seas, straits and rivers. In many instances, they lie entirely on the seabed. These pipelines are referred to as "marine" pipelines (also, "submarine" or "offshore" pipelines). They are used primarily to carry oil or gas, but transportation of water is also important. The former is an intrafield pipeline, in the sense that it is used to connect subsea wellheads, manifolds and the platform within a particular development field. The latter, sometimes referred to as an "export pipeline", is used to bring the resource to shore. Russia has "Pipeline Troops" as part of the Rear Services, who are trained to build and repair pipelines. Russia is the only country to have Pipeline Troops. The U. S. government, mainly through the EPA, the FERC and others, reviews proposed pipeline projects in order to comply with the Clean Water Act, the National Environmental Policy Act, other laws and, in some cases, municipal laws. The Biden administration has sought to permit the respective states and tribal groups to appraise and potentially block the proposed projects. Operation
Field devices are instrumentation, data gathering units and communication systems. The field instrumentation includes flow, pressure, and temperature gauges/transmitters, and other devices to measure the relevant data required. These instruments are installed along the pipeline on some specific locations, such as injection or delivery stations, pump stations (liquid pipelines) or compressor stations (gas pipelines), and block valve stations. The information measured by these field instruments is then gathered in local remote terminal units (RTU) that transfer the field data to a central location in real time using communication systems, such as satellite channels, microwave links, or cellular phone connections. Pipelines are controlled and operated remotely, from what is usually known as the "Main Control Room". In this center, all the data related to field measurement is consolidated in one central database. The data is received from multiple RTUs along the pipeline. It is common to find RTUs installed at every station along the pipeline. The SCADA system at the Main Control Room receives all the field data and presents it to the pipeline operator through a set of screens or Human Machine Interface, showing the operational conditions of the pipeline. The operator can monitor the hydraulic conditions of the line, as well as send operational commands (open/close valves, turn on/off compressors or pumps, change setpoints, etc.) through the SCADA system to the field. To optimize and secure the operation of these assets, some pipeline companies are using what is called "Advanced Pipeline Applications", which are software tools installed on top of the SCADA system, that provide extended functionality to perform leak detection, leak location, batch tracking (liquid lines), pig tracking, composition tracking, predictive modeling, look ahead modeling, and operator training. Technology
Components
Pipeline networks are composed of several pieces of equipment that operate together to move products from location to location. The main elements of a pipeline system are:
Initial injection station Known also as "supply" or "inlet" station, is the beginning of the system, where the product is injected into the line. Storage facilities, pumps or compressors are usually located at these locations. Compressor/pump stations Pumps for liquid pipelines and compressors for gas pipelines, are located along the line to move the product through the pipeline. The location of these stations is defined by the topography of the terrain, the type of product being transported, or operational conditions of the network. Partial delivery station Known also as "intermediate stations", these facilities allow the pipeline operator to deliver part of the product being transported. Block valve station These are the first line of protection for pipelines. With these valves the operator can isolate any segment of the line for maintenance work or isolate a rupture or leak. Block valve stations are usually located every 20 to 30 mile (48 km), depending on the type of pipeline. Even though it is not a design rule, it is a very usual practice in liquid pipelines. The location of these stations depends exclusively on the nature of the product being transported, the trajectory of the pipeline and/or the operational conditions of the line. Regulator station This is a special type of valve station, where the operator can release some of the pressure from the line. Regulators are usually located at the downhill side of a peak. Final delivery station Known also as "outlet" stations or terminals, this is where the product will be distributed to the consumer. It could be a tank terminal for liquid pipelines or a connection to a distribution network for gas pipelines. Leak detection systems
Since oil and gas pipelines are an important asset of the economic development of almost any country, it has been required either by government regulations or internal policies to ensure the safety of the assets, and the population and environment where these pipelines run. Pipeline companies face government regulation, environmental constraints and social situations. Government regulations may define minimum staff to run the operation, operator training requirements, pipeline facilities, technology and applications required to ensure operational safety. For example, in the State of Washington it is mandatory for pipeline operators to be able to detect and locate leaks of 8 percent of maximum flow within fifteen minutes or less. Social factors also affect the operation of pipelines. Product theft is sometimes also a problem for pipeline companies. In this case, the detection levels should be under two percent of maximum flow, with a high expectation for location accuracy. Various technologies and strategies have been implemented for monitoring pipelines, from physically walking the lines to satellite surveillance. The most common technology to protect pipelines from occasional leaks is Computational Pipeline Monitoring or CPM. CPM takes information from the field related to pressures, flows, and temperatures to estimate the hydraulic behavior of the product being transported. Once the estimation is completed, the results are compared to other field references to detect the presence of an anomaly or unexpected situation, which may be related to a leak. The American Petroleum Institute has published several articles related to the performance of CPM in liquids pipelines. The API Publications are:
RAM 1130 – Computational pipeline monitoring for liquids pipelines
API 1149 – Pipeline variable uncertainties & their effects on leak detectability
Where a pipeline containing passes under a road or railway, it is usually enclosed in a protective casing. This casing is vented to the atmosphere to prevent the build up of flammable gases or corrosive substances, and to allow the air inside the casing to be sampled to detect leaks. The casing vent, a pipe protruding from the ground, often doubles as a warning marker called a casing vent marker''.
Іске асыру
Құбырлар әдетте температураның аз өзгеретін жер астына төселеді. Құбырлар көбінесе металдан жасалғандықтан, ауа райының өзгеруіне байланысты болатын кеңею мен қысқаруды азайтуға көмектеседі. Дегенмен, кейбір жағдайларда құбыр көпірі арқылы өзендерді немесе аңғарларды кесіп өту қажет болады. Орталық жылыту жүйелеріне арналған құбырлар көбінесе жер үстіне немесе тіктеп орнатылады. Транс-Аляска құбыр жолы сияқты мәңгі тоң аймақтарынан өтетін мұнай құбырлары, ыстық мұнайдың тоңған топырақты ерітіп, құбырдың шөгуіне алып келуіне жол бермеу үшін көбінесе жер үстінен жүргізіледі.
Сақтау
Құбырларды күтіп-ұстау дұрыс диапазонға катодтық қорғау деңгейлерін тексеруді, құрылыс, эрозия немесе ағып кетуді жаяу, жер көліктері, қайық немесе әуе арқылы бақылауды, сондай-ақ құбыр ішінде коррозияға ұшырататын заттар болған жағдайда тазалау шошқаларын іске қосуды қамтиды. АҚШ құбырларын күтіп-ұстау ережелері Федералды ережелер кодексінің (CFR) бөлімдерінде қарастырылған: 49 CFR 192 – табиғи газ құбырлары үшін, ал 49 CFR 195 – мұнай сұйықтығы құбырлары үшін.
Реттеу
АҚШ-та мұнай мен газды тасымалдауға қолданылатын құрлықтағы және теңіздегі құбырларды Құбырлар және қауіпті материалдар қауіпсіздігі басқармасы (PHMSA) реттейді. Мұнай мен газ өндіруге қолданылатын кейбір теңіз құбырларын Минералдық басқару қызметі (MMS) реттейді. Канадада құбырларды провинциялық реттеуші органдар немесе егер олар провинциялық шекараны немесе Канада–АҚШ шекарасын кесіп өтсе, Ұлттық энергетика кеңесі (NEB) реттейді. Канада мен АҚШ-тағы үкіметтік ережелер жерге көмілген жанармай құбырларын коррозиядан қорғауды талап етеді. Көбінесе коррозияны бақылаудың ең тиімді әдісі – құбырды катодтық қорғау және құбырды бақылау технологиясымен бірге құбырды қаптау болып табылады. Жер бетінде катодтық қорғау қолданылмайды. Қаптама – жалғыз сыртқы қорғаныс құралы.
Құбырлар мен геосаясат
Энергияның маңызды ресурстарын (мұнай және табиғи газды) тасымалдайтын құбырлар – тек сауданың бір бөлігі ғана емес. Олар геосаясат және халықаралық қауіпсіздік мәселелерімен де байланысты, ал мұнай және газ құбырларын салу, орналастыру және бақылау жиі мемлекеттік мүдделер мен іс-қимылдардың маңызды бөлігі болып табылады. Мұнай құбырлары саясатының айқын мысалы 2009 жылдың басында болды, онда Ресей мен Украина арасындағы баға дауы үлкен саяси дағдарысқа ұшырады. Ресейдің мемлекеттік газ компаниясы «Газпром» Украина үкіметімен келіссөздері сәтсіз аяқталғаннан кейін Украинаға табиғи газ беруді тоқтатты. Украинаға газ жеткізілімін тоқтатумен қатар, Украина арқылы өтетін ресейлік газ – Оңтүстік-Шығыс Еуропаға, сондай-ақ Орталық және Батыс Еуропаға баратын газдың барлық көлемі де тоқтатылды, бұл ресейлік газға тәуелді бірнеше елде ауыр дағдарыс тудырды. Ресейді бұл дауды өзге елдерді, әсіресе Еуропалық Одақты өз "жақын аймағына" араласудан алғысыздандыру үшін пайдаланды деп айыптады. Мұнай және газ құбырлары Орталық Азия мен Кавказ аймақтарының саясатында да маңызды рөл атқарады.
Қауіптілікті анықтау
Дильбит еріткіш фракциясы әдетте нафта және бензол сияқты ұшпа ароматтардан тұратындықтан, жер үстіне төгілгеннен кейін тасымалдаушының орташа жылдамдықпен булануы күтілуі мүмкін – бұл уақтылы араласуға мүмкіндік береді, өйткені тек тұтқыр қалдық қалады, ол баяу қозғалады. Петрохимиялық буларға ұшырауды азайтуға арналған тиімді нұсқаулар жақсы қалыптасқан, ал құбырдан төгілген мұнай толыққанды тазарту жүргізілмесе және одан кейін басқа тасымалдаушы (мысалы, бірнеше кезендік нөсер жаңбырлар) енгізілмесе, сулы горизонтқа жетпейді. Бензол және басқа ұшпалы органикалық қосылыстардың (жинақталып BTEX деп аталатын) жер астына енуі құбырдың зақымдануынан туындайтын қауіпті күшейтеді. Әсіресе жаңбыр жауса, құбырдың бұзылуы BTEX-тің еріуіне және бензолдың суда тепе-теңдікке келуіне, содан кейін бұл қоспаның сулы горизонтқа сіңуіне әкеледі. Бензол көптеген денсаулық проблемаларын тудыруы мүмкін және қатерлі ісік тудырады, ал EPA белгілеген ауыз су үшін ең жоғары рұқсат етілген концентрациясы (MCL) 5 мкг/л құрайды. Бензолға бір рет ұшыраудың жекелеген жағдайлары қателік тудыруы мүмкін, бірақ бұл мәселе толыққанды зерттелмеген. Сонымен қатар, мал, әсіресе ірі қара малдың бензолға ұшырауы нейротоксикация, ұрықтың зақымдануы және өлімге әкелетін улану сияқты көптеген денсаулық мәселелерін тудырады. Жер үсті құбырларының барлық бетін материалдық бұзулар үшін тікелей тексеруге болады. Жинақталған мұнай анық көрінеді, оны оңай табуға болады және жөндеу жұмыстарын жүргізуге қажетті жерді көрсетеді. Қашықтан тексерудің тиімділігі бақылау құралдарының құнымен, сенсорлар арасындағы қашықтықпен және интерпретацияны қажет ететін деректермен шектелгендіктен, жерге көмілген құбырлардағы кішкентай ағыстар кейде анықталмайды. Құбыр салушылар әдетте ағыстарға қарсы тиімді бақылауды басымдыққа қоймайды. Жерге көмілген құбырлар аз шағымдарға себеп болады. Олар қоршаған ортаның температурасының экстремалдық деңгейлерінен қорғалған, ультракүлгін сәулелерден қорғалған және фотодеградацияға аз ұшырайды. Жерге көмілген құбырлар ауадағы қоқыстардан, электрлық дауылдардан, торнадолардан, дауылдардан, бұрқасыннан және қышқыл жаңбырдан қорғалған. Олар ұя салайтын құстардан, шұңғыл қазбайтын жануарлардан және адасқан оқтардан қорғалған. Жерге көмілген құбырлар апаттардан (мысалы, автомобиль соқтығысуынан) зақымдануға аз бейім және вандалдар, диверсанттар мен террористер үшін қолжетімсіз.
Pipeline developers do not always prioritize effective surveillance against leaks. Buried pipes draw fewer complaints. They are insulated from extremes in ambient temperature, they are shielded from ultraviolet rays, and they are less exposed to photodegradation. Buried pipes are isolated from airborne debris, electrical storms, tornadoes, hurricanes, hail, and acid rain. They are protected from nesting birds, rutting mammals, and stray buckshot. Buried pipe is less vulnerable to accident damage (e. g. automobile collisions) and less accessible to vandals, saboteurs, and terrorists.
Экспозиция
Бұрынғы жұмыстар "нашар жағдайға түсу сценарийінің" белгілі бір жағдайлармен шектелуі мүмкін екенін көрсетті. TransCanada компаниясы әзірлеген жетілдірілген анықтау әдістері және құбырды тоқтату бойынша стандартты операциялық процедураға (SOP) сүйенсек, бензолмен жер асты суларының қысқа мерзім ішінде ластануына алып келетін маңызды немесе үлкен ағып шығу қаупі төмен. Анықтау, тоқтату және қалпына келтіру шаралары бензолдың еруын және тасымалдануын шектейді. Сондықтан бензолға ұшырау анықтау лимитінен төменгі және ұзақ уақыт бойы байқалмайтын ағып шығулармен шектеледі. Немесе құбырдың жалпы ұзындығының 14,5% құрайды, ал құбырдың 50 жылдық қызмет мерзімінде 11-ден 91-ге дейін төгілу оқиғалары болуы күтілуде. Соңғы 10 жылдағы барлық төгілулердің тек 0,5% 10,000 баррельден жоғары болды.
Бензолдың тағдыры мен тасымалы
Бензол - ерігіштігі жоғары және ұшпақтығы жоғары жеңіл ароматты көмірсутек. Температура мен тереңдік бензолдың ұшқырлығына қалай әсер ететіндігі белгісіз, сондықтан мұнайдағы бензол (көлем бойынша 1% салмақ) сумен тепе-теңдікке келгенше ұшқырланбайды деп есептелді. 2010 жылы Мичиган штатының Маршалл қаласында аталған Enbridge Line 6B шикі мұнай құбыры жарылып, кем дегенде 843 000 галлон дильбит төгілді. Ағын анықталғаннан кейін, тосқауылдар мен вакуумдық жүк машиналары жұмысқа тартылды. Күшті жаңбырлар өзеннің жағалауларын асырып, дильбитті төмен ағысқа қарай 50 шақырымға дейін алып кетті, содан кейін төгілу тоқтатылды. Қайта қалпына келтіру жұмыстары барысында Каламазу өзені жүйесінен 1,1 миллион галлоннан астам мұнай және шамамен 200 000 куб метр мұнаймен ластанған шөгінділер мен қоқыстар жиналды. Дегенмен, 2012 жылдың қазан айында әсер еткен суларда мұнай әлі де табылды.
Авариялар мен қауіптер
Құбырлар елдің экономикалық әл-ауқатын қамтамасыз етуге көмектеседі, сондықтан террористердің немесе соғыс кезіндегі қарсыластардың нысанасы болуы мүмкін. Қазба отыны құбыр, теміржол, жүк көлігі немесе кеме арқылы тасымалдануы мүмкін, бірақ көлік тасымалын экономикалық жағынан тиімді ету үшін табиғи газды сығыстыру немесе сұйыту қажет. Осы төрт тәсілмен шикі мұнай тасымалдау кезінде түрлі есептерде құбырлар теміржол және жүк көлігіне қарағанда адам өлімі мен мүлік зақымдануына аз себеп болады және жүк көлігіне қарағанда мұнайдың аз бөлігі төгіледі деп есептеледі. 1965 жыл – Теннесси газ құбырына тиесілі Луизиана штатының Натчиточес қаласының солтүстігіндегі 32 дюймдік газ құбыры 4 наурызда стресс-коррозиядан туындаған жарылыс салдарынан жарылып, өртеніп, 17 адам қаза тапты. Кем дегенде 9 адам жарақат алды, ал жарылыстан 450 фут (шамамен 137 метр) қашықтықта 7 үй қирады. Бұл оқиға және сол дәуірдегі басқа да оқиғалар сол кездегі президент Линдон Б. Джонсонды 1967 жылы ұлттық құбыр қауіпсіздігі агенттігін құруға шақырды. Осы құбырдың жарылысы 1955 жылдың 9 мамырында да болған, бұл 1965 жылғы жарылыстан 930 фут (280 метр) қашықтықта болды. 1976 жылдың 16 маусымы – Лос-Анджелесте (Калифорния) жол салушылар бензин құбырын зақымдады. Бензин шашырап, тұтанды, нәтижесінде 9 адам қаза тауып, кем дегенде 14 адам жарақат алды. Апаттың себебі құрылыс алаңындағы құбырдың тереңдігі туралы түсініспеушілік болуы мүмкін. 1989 жылдың 4 маусымы – Уфадағы пойыз апаты: Ресейдің Уфа қаласының жанында өтетін екі пойыздың ұшқындары LPG құбырынан ағып жатқан газды тұтандырды. Кем дегенде 575 адам қаза тапты. 1998 жылдың 17 қазаны – 1998 жылғы Джесси құбырының жарылысы: Нигериядағы Нигер дельтасындағы Джесси қаласында мұнай құбыры жарылып, шамамен 1200 ауыл тұрғыны қаза тапты, олардың кейбіреулері бензин жинап жатқан. 1999 жылдың 10 маусымы – Вашингтон штатының Беллингэм қаласындағы саябақта құбырдың жарылуы 277 200 галлон бензиннің төгілуіне әкелді. Бензин тұтанды, нәтижесінде жарылыс болды, одан екі бала мен бір ересек адам қаза тапты. Құбырдың дұрыс жұмыс істемеуі және бұрынғы зақымдалған бөлігінің анықталмауы апаттың себебі болды. 2000 жылдың 19 тамызы – Нью-Мексико штатының Карлсбад қаласының жанында табиғи газ құбыры жарылып, өрт шықты; бұл жарылыс пен өрттен бір отбасының 12 мүшесі қаза тапты. Себебі құбырдың ішкі коррозиясының күшті болуы. 2004 жылдың 30 шілдесі – Бельгияның Гисленгхиен қаласында (Брюссельден оңтүстік-батысқа қарай 30 шақырым жерде) ірі табиғи газ құбыры жарылып, кем дегенде 24 адам қаза тауып, 132 адам жарақат алды, олардың кейбіреулерінің жағдайы ауыр. 2006 жылдың 12 мамыры – Нигерияның Лагос қаласының сыртында мұнай құбыры жарылды. Шамамен 200 адам қаза тапқан болуы мүмкін. Нигериядағы мұнай жарылысын қараңыз. 2007 жылдың 1 қарашасы – Миссисипи штатының Мердиан қаласынан оңтүстікке қарай 48 шақырым жердегі Кармайкл қаласының жанында пропан құбыры жарылды. Екі адам бірден қаза тауып, тағы төрт адам жарақат алды. Бірнеше үй қирады, ал 60 отбасы үйлерін тастап кетті. Құбыр желісі Enterprise Products Partners LP компаниясына тиесілі және Монт-Белвиу (Техас штаты) мен Апекс (Солтүстік Каролина штаты) арасында созылады. 1971 жылға дейінгі ERW тігіспен дәнекерленген құбырлардың ақауларын анықтау мүмкін болмауы апатқа себеп болды. 2010 жылдың 9 қыркүйегі – 2010 жылғы Сан-Бруно құбырының жарылысы: Тынық мұхиты газ және электр компаниясына тиесілі 30 дюймдік диаметрлі жоғары қысымды табиғи газ құбыры Сан-Франциско халықаралық әуежайынан батысқа қарай 3,2 шақырым қашықтықтағы Крестмур тұрғын ауданында жарылып, 8 адам қаза тауып, 58 адам жарақат алды және 38 үй қирады. Апаттың себептері ретінде құбырдың сапасының нашарлығы және құрылыстың нашарлығы көрсетілді. 2014 жылдың 27 маусымы – Үндістанның Андхра-Прадеш штатының Шығыс Годавари ауданындағы Нагарам ауылында табиғи газ құбыры жарылып, 16 адам қаза тауып, көптеген үйлер қирады. 2014 жылдың 31 шілдесі күні түнде Тайваньдың Каосиунг қаласында жер асты газ құбырынан шыққан жарылыстар сериясы болды. Газдың ағып кетуі бірнеше негізгі жолдардың маңындағы кәріздерді толтырды, ал жарылыстар бірнеше шақырымдық жолдың бетін терең ойыстарға айналдырып, көліктер мен қалдықтарды жоғары көтеріп, үлкен аумақта өрттерді тудырды. Кем дегенде 32 адам қаза тауып, 321 адам жарақат алды.
Мақсаттар ретінде
Құбырлар вандализм, саботаж немесе тіпті террористік шабуылдардың нысанасы болуы мүмкін. Мысалы, 2011 жылдың басы мен 2012 жылдың шілдесі аралығында Мысырды Израиль және Иорданияға жалғастыратын табиғи газ құбырына 15 рет шабуыл жасалды. 2019 жылы Мексика қаласының солтүстігіндегі жанармай құбыры жанармай ұрылары желіге тікелей қосылғаннан кейін жарылып кетті. Кем дегенде алпыс алты адам қаза тапты деп хабарланды. Соғыс кезінде құбырлар көбінесе әскери шабуылдардың нысанасы болады, себебі құбырларды жою жаудың логистикасын күрт бұзуы мүмкін. 2022 жылғы 26 қыркүйекте Балтық теңізі арқылы Ресейден Еуропаға баруға арналған "Солтүстік ағын-1" және "Солтүстік ағын-2" құбырларында бірнеше жарылыс болды және одан кейін ірі газ ағып кету оқиғалары тіркелді. Ағып кетудің саботаж актісі салдарынан болғаны күдіктелді.