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Excavation method using explosives

Drilling and blasting is the controlled use of explosives and other methods, such as gas pressure blasting pyrotechnics, to break rock for excavation. It is practiced most often in mining, quarrying and civil engineering such as dam, tunnel or road construction. The result of rock blasting is often known as a rock cut. Drilling and blasting currently utilizes many different varieties of explosives with different compositions and performance properties. Higher velocity explosives are used for relatively hard rock in order to shatter and break the rock, while low velocity explosives are used in soft rocks to generate more gas pressure and a greater heaving effect. For instance, an early 20th century blasting manual compared the effects of black powder to that of a wedge, and dynamite to that of a hammer. The most commonly used explosives in mining today are ANFO based blends due to lower cost than dynamite. Before the advent of tunnel boring machines (TBMs), drilling and blasting was the only economical way of excavating long tunnels through hard rock, where digging is not possible. Even today, the method is still used in the construction of tunnels, such as in the construction of the Lötschberg Base Tunnel. The decision whether to construct a tunnel using a TBM or using a drill and blast method includes a number of factors. Tunnel length is a key issue that needs to be addressed because large TBMs for a rock tunnel have a high capital cost, but because they are usually quicker than a drill and blast tunnel the price per metre of tunnel is lower. This means that shorter tunnels tend to be less economical to construct with a TBM and are therefore usually constructed by drill and blast. Managing ground conditions can also have a significant effect on the choice with different methods suited to different hazards in the ground.

The use of explosives in mining goes back to the year 1627, when gunpowder was first used in place of mechanical tools in the Hungarian (now Slovak) town of Banská Štiavnica. The innovation spread quickly throughout Europe and the Americas. The standard method for blasting rocks was to drill a hole to a considerable depth and deposit a charge of gunpowder at the further end of the hole and then fill the remainder of the hole with clay or some other soft mineral substance, well rammed, to make it as tight as possible. A wire laid in the hole during this process was then removed and replaced with a train of gunpowder. This train was ignited by a slow match, often consisting simply of brown paper smeared with grease, intended to burn long enough to allow the person who fires it enough time to reach a place of safety. An early major use of blasting to remove rock occurred in 1843 when the British civil engineer William Cubitt used 18,000 lbs of gunpowder to remove a 400 foot high chalk cliff near Dover as part of the construction of the South Eastern Railway. About 400,000 cubic yards of chalk was displaced in an exercise that it was estimated saved the company six months time and £7,000 in expense.