Виброизоляция: принципы, методы и характеристики.

Vibration isolation is the prevention of transmission of vibration from one component of a system to others parts of the same system, as in buildings or mechanical systems. Vibration is undesirable in many domains, primarily engineered systems and habitable spaces, and methods have been developed to prevent the transfer of vibration to such systems. Vibrations propagate via mechanical waves and certain mechanical linkages conduct vibrations more efficiently than others. Passive vibration isolation makes use of materials and mechanical linkages that absorb and damp these mechanical waves. Active vibration isolation involves sensors and actuators that produce disruptive interference that cancels out incoming vibration.

A passive isolation system, such as a shock mount, in general contains mass, spring, and damping elements and moves as a harmonic oscillator. The mass and spring stiffness dictate a natural frequency of the system. Damping causes energy dissipation and has a secondary effect on natural frequency. Every object on a flexible support has a fundamental natural frequency. When vibration is applied, energy is transferred most efficiently at the natural frequency, somewhat efficiently below the natural frequency, and with increasing inefficiency (decreasing efficiency) above the natural frequency. This can be seen in the transmissibility curve, which is a plot of transmissibility vs. frequency. Here is an example of a transmissibility curve. Transmissibility is the ratio of vibration of the isolated surface to that of the source. Vibrations are never eliminated, but they can be greatly reduced. The curve below shows the typical performance of a passive, negative stiffness isolation system with a natural frequency of 0.5 Hz. The general shape of the curve is typical for passive systems. Below the natural frequency, transmissibility hovers near 1. A value of 1 means that vibration is going through the system without being amplified or reduced. At the resonant frequency, energy is transmitted efficiently, and the incoming vibration is amplified. Damping in the system limits the level of amplification. Above the resonant frequency, little energy can be transmitted, and the curve rolls off to a low value. A passive isolator can be seen as a mechanical low pass filter for vibrations. In general, for any given frequency above the natural frequency, an isolator with a lower natural frequency will show greater isolation than one with a higher natural frequency. The best isolation system for a given situation depends on the frequency, direction, and magnitude of vibrations present and the desired level of attenuation of those frequencies. All mechanical systems in the real world contain some amount of damping. Damping dissipates energy in the system, which reduces the vibration level which is transmitted at the natural frequency. The fluid in automotive shock absorbers is a kind of damper, as is the inherent damping in elastomeric (rubber) engine mounts. Damping is used in passive isolators to reduce the amount of amplification at the natural frequency. However, increasing damping tends to reduce isolation at the higher frequencies. As damping is increased, transmissibility roll off decreases. This can be seen in the chart below. Passive isolation operates in both directions, isolating the payload from vibrations originating in the support, and also isolating the support from vibrations originating in the payload. Large machines such as washers, pumps, and generators, which would cause vibrations in the building or room, are often isolated from the floor. However, there are a multitude of sources of vibration in buildings, and it is often not possible to isolate each source. In many cases, it is most efficient to isolate each sensitive instrument from the floor. Sometimes it is necessary to implement both approaches. In Superyachts, the engines and alternators produce noise and vibrations. To solve this, the solution is a double elastic suspension where the engine and alternator are mounted with vibration dampers on a common frame. This set is then mounted elastically between the common frame and the hull.

Type of Passive Isolation Applications Typical Natural Frequency Air Isolators Large industrial equipment, some optics and instruments 1.5 – 3 Hz, large systems customized to 0.5 Hz Springs or spring dampers Heavy loads, pumps, compressors 3 – 9 Hz Elastomer or cork pads Large high load applications where isolation of medium to high frequency noise and vibration is required 3 – 40 Hz, depending on size of pad and load Molded or bonded elastomer mounts Machinery, instruments, vehicles, aviation 10 20+ Hz Negative stiffness isolators Electron microscopes, sensitive instruments, optics and laser systems, cryogenic systems 0.17 2.5 Hz Wire rope isolators Machinery, instruments, vehicles, aviation 10 40+ Hz Bungee cord isolators Laboratory, home, etc. Depends on type of cord and the mass they support Base isolators Buildings and large structures Low, seismic frequencies Tuned Mass Dampers Buildings, large structures, aerospace Any, but usually used at low frequencies

Negative Stiffness Mechanism (NSM) vibration isolation systems offer a unique passive approach for achieving low vibration environments and isolation against sub Hertz vibrations. "Snap through" or "over center" NSM devices are used to reduce the stiffness of elastic suspensions and create compact six degree of freedom systems with low natural frequencies. Practical systems with vertical and horizontal natural frequencies as low as 0.2 to 0.5 Hz are possible. Electro mechanical auto adjust mechanisms compensate for varying weight loads and provide automatic leveling in multiple isolator systems, similar to the function of leveling valves in pneumatic systems. All metal systems can be configured which are compatible with high vacuums and other adverse environments such as high temperatures. These isolation systems enable vibration sensitive instruments such as scanning probe microscopes, micro hardness testers and scanning electron microscopes to operate in severe vibration environments sometimes encountered, for example, on upper floors of buildings and in clean rooms. Such operation would not be practical with pneumatic isolation systems. Similarly, they enable vibration sensitive instruments to produce better images and data than those achievable with pneumatic isolators. The theory of operation of NSM vibration isolation systems is summarized, some typical systems and applications are described, and data on measured performance is presented. The theory of NSM isolation systems is explained in References 1 and 2. It is summarized briefly for convenience.

A vertical motion isolator is shown It uses a conventional spring connected to an NSM consisting of two bars hinged at the center, supported at their outer ends on pivots, and loaded in compression by forces P. The spring is compressed by weight W to the operating position of the isolator, as shown in Figure 1. The stiffness of the isolator is K=KS KN where KS is the spring stiffness and KN is the magnitude of a negative stiffness which is a function of the length of the bars and the load P. The isolator stiffness can be made to approach zero while the spring supports the weight W.

A horizontal motion isolator consisting of two beam columns is illustrated in Figure. 2. Each beam column behaves like two fixed free beam columns loaded axially by a weight load W. Without the weight load the beam columns have horizontal stiffness KS With the weight load the lateral bending stiffness is reduced by the "beam column" effect. This behavior is equivalent to a horizontal spring combined with an NSM so that the horizontal stiffness is , and is the magnitude of the beam column effect. Horizontal stiffness can be made to approach zero by loading the beam columns to approach their critical buckling load.

A six DOF NSM isolator typically uses three isolators stacked in series: a tilt motion isolator on top of a horizontal motion isolator on top of a vertical motion isolator. Figure 3 (Ref. needed) shows a schematic of a vibration isolation system consisting of a weighted platform supported by a single six DOF isolator incorporating the isolators of Figures 1 and 2 (Figures 1 and 2 are missing). Flexures are used in place of the hinged bars shown in Figure 1. A tilt flexure serves as the tilt motion isolator. A vertical stiffness adjustment screw is used to adjust the compression force on the negative stiffness flexures thereby changing the vertical stiffness. A vertical load adjustment screw is used to adjust for varying weight loads by raising or lowering the base of the support spring to keep the flexures in their straight, unbent operating positions.

The equipment or other mechanical components are necessarily linked to surrounding objects (the supporting joint with the support; the unsupporting joint the pipe duct or cable), thus presenting the opportunity for unwanted transmission of vibrations. Using a suitably designed vibration isolator (absorber), vibration isolation of the supporting joint is realized. The accompanying illustration shows the attenuation of vibration levels, as measured before installation of the functioning gear on a vibration isolator as well as after installation, for a wide range of frequencies.

This is defined as a device that reflects and absorbs waves of oscillatory energy, extending from a piece of working machinery or electrical equipment, and with the desired effect being vibration insulation. The goal is to establish vibration isolation between a body transferring mechanical fluctuations and a supporting body (for example, between the machine and the foundation). The illustration shows a vibration isolator from the series «ВИ» (~"VI" in Roman characters), as used in shipbuilding in Russia, for example the submarine "St. Petersburg" (Lada). The depicted «ВИ» devices allow loadings ranging from 5, 40 and 300 kg. They differ in their physical sizes, but all share the same fundamental design. The structure consists of a rubber envelope that is internally reinforced by a spring. During manufacture, the rubber and the spring are intimately and permanently connected as a result of the vulcanization process that is integral to the processing of the crude rubber material. Under action of weight loading of the machine, the rubber envelope deforms, and the spring is compressed or stretched. Therefore, in the direction of the spring's cross section, twisting of the enveloping rubber occurs. The resulting elastic deformation of the rubber envelope results in very effective absorption of the vibration. This absorption is crucial to reliable vibration insulation, because it averts the potential for resonance effects. The amount of elastic deformation of the rubber largely dictates the magnitude of vibration absorption that can be attained; the entire device (including the spring itself) must be designed with this in mind. The design of the vibration isolator must also take into account potential exposure to shock loadings, in addition to the routine everyday vibrations. Lastly, the vibration isolator must also be designed for long term durability as well as convenient integration into the environment in which it is to be used. Sleeves and flanges are typically employed in order to enable the vibration isolator to be securely fastened to the equipment and the supporting foundation.

Vibration isolation of unsupporting joint is realized in the device named branch pipe a of isolating vibration.

Branch pipe a of isolating vibration is a part of a tube with elastic walls for reflection and absorption of waves of the oscillatory energy extending from the working pump over wall of the pipe duct. Is established between the pump and the pipe duct. On an illustration is presented the image a vibration isolating branch pipe of a series «ВИПБ». In a structure is used the rubber envelope, which is reinforced by a spring. Properties of an envelope are similar envelope to an isolator vibration. Has the device reducing axial effort from action of internal pressure up to zero.

Another technique used to increase isolation is to use an isolated subframe. This splits the system with an additional mass/spring/damper system. This doubles the high frequency attenuation rolloff, at the cost of introducing additional low frequency modes which may cause the low frequency behaviour to deteriorate. This is commonly used in the rear suspensions of cars with Independent Rear Suspension (IRS), and in the front subframes of some cars. The graph (see illustration) shows the force into the body for a subframe that is rigidly bolted to the body compared with the red curve that shows a compliantly mounted subframe. Above 42 Hz the compliantly mounted subframe is superior, but below that frequency the bolted in subframe is better.

Semiactive vibration isolators have received attention because they consume less power than active devices and controllability over passive systems.

Active vibration isolation systems contain, along with the spring, a feedback circuit which consists of a sensor (for example a piezoelectric accelerometer or a geophone), a controller, and an actuator. The acceleration (vibration) signal is processed by a control circuit and amplifier. Then it feeds the electromagnetic actuator, which amplifies the signal. As a result of such a feedback system, a considerably stronger suppression of vibrations is achieved compared to ordinary damping. Active isolation today is used for applications where structures smaller than a micrometer have to be produced or measured. A couple of companies produce active isolation products as OEM for research, metrology, lithography and medical systems. Another important application is the semiconductor industry. In the microchip production, the smallest structures today are below 20 nm, so the machines which produce and check them have to oscillate much less.